Pulsar G65BN User manual
Generator
www.pulsar-products.com
OPERATOR’S MANUAL
Warning: The Engine Exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
Model: G65BN
Introduction. ............................................................................................................................................................................3
Parts Ordering / Customer Service. .............................................................................................................................3
Product Specifications. ................................................................................................................................................3
Safety Rules. ...........................................................................................................................................................................4
Safety Symbols. ...........................................................................................................................................................4
Safety Instructions ......................................................................................................................................................4
Features....................................................................................................................................................................................7
Assembly ................................................................................................................................................................................8
Unpacking .................................................................................................................................................................... 8
Packing List . ............................................................................................................................................................... 8
Attaching Wheels ....................................................................................................................................................... 9
Adding Oil/Checking engine oil ...................................................................................................................................10
Adding Fuel. ...............................................................................................................................................................11
Connecting Generator to a building Electrical System. ............................................................................................11
Operation ..............................................................................................................................................................................12
How to Stop Engine. ..................................................................................................................................................13
Grounding the Generator .
How to Start Engine.
............................................................................................................................................12
Receptacles and Extension Cords..............................................................................................................................13
Don’t Overload Generator...........................................................................................................................................14
Wattage Reference Guide. .........................................................................................................................................15
Cold Weather Operation. ...........................................................................................................................................16
Maintenance . ..........................................................................................................................................................................17
Maintenance Schedule . .............................................................................................................................................17
Engine Maintenance ..................................................................................................................................................19
Changing Oil . ............................................................................................................................................................18
How to Store . ...........................................................................................................................................................21
Troubleshooting . ..................................................................................................................................................................22
Diagrams.................................................................................................................................................................................23
TABLE OF CONTENTS
Installing support leg ................................................................................................................................................... 9
Installing the handles...................................................................................................................................................10
..................................................................................................................................................12
3
INTRODUCTION
Date of Purchase:
Model Number:
Serial Number:
AC Output
Rated Wattage 5500W (5.5kW)
Rated Voltage 120V/240V
Rated Frequency 60Hz
Rated Ampere 45.8A / 22.9A
Maximum Output 6.58kVA
SAVE THIS MANUAL FOR FUTURE REFERENCE
This manual contains important information regarding safety, operation, and maintenance.
Engine 274cc OHV, 4 Stroke, Air Cooled
Engine Oil 10W30 - 23oz (0.7L)
Fuel Tank 5.2 Gal (20L) Unleaded Gasoline
GAS LPG
4900W (4.9kW)
120V/240V
60Hz
58.3A / 29.1A
5.922kVA
PULSAR PRODUCTS, INC
5721 E. SANTA ANA ST.
ONTARIO, CA 91761
866-591-8921
The emissions control system for this generator is compliant with all standards set by the U.S. Agency. (EPA)
How to contact us:
To order parts, receive warranty assistance, or other services inquiries, you can contact us via our website at
www.pulsar-products.com or write to us at:
Save your original sales receipt and record the following information below for service or warranty assistance.
Thank you for purchasing this superior quality portable generator from Pulsar Products Inc. When operating and
maintaining this product as instructed in this manual, your generator will give you many years of reliable service.as
Product Specifications:
This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to
supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a backup power source
during power outages.
4
SAFETY RULES
Toxic Fumes Risk of fire Risk of explosion
Lifting hazard
Risk of electric shock Hot surface
WARNING!
CAUTION!
Indicates a potentially hazardous
situation which could result in
serious injury or death if not avoided.
Indicates a potentially hazardous
situation which could result in
damage to equipment or property.
Safety Symbols
Read and understand this manual in its entirety before operating this generator. Improper
use of this generator could result in serious injury or death.
WARNING!
To reduce the risk of serious injury, avoid attempting to lift the generator alone.
WARNING!
Safety Instructions
The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter. Therefore, the
warnings in this manual, on tags, and on affixed decals are not all-inclusive. To avoid accidents, the user must understand
and follow all manual instructions and use good common sense.
•
•
•
•
• Using a generator indoors CAN KILL YOU IN MINUTES!
• Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek
medical attention.
Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.
Install a battery-operated carbon monoxide alarm near bedrooms.
Keep exhaust from this unit from entering a confined area through windows, doors, vents, or other openings.
When working in areas where vapors could be inhaled, use a respirator rated
WARNING! Do not operate indoors or in a confined space that prevent dangerous
carbon monoxide gas from dissipating.
•Always wash hands after handling generator.
WARNING! Engine exhaust contains chemicals that lead to cause cancer and birth defects.
5
SAFETY RULES
• Do not wear loose clothing or gloves.
• Remove jewelry or anything else that could be caught in moving parts.
• Tie back or wear protective head covering to contain long hair.
WARNING! Starter recoil and other moving parts can catch on clothing, jewelry, and hair.
Keep engine away from flammable objects and other hazardous materials.
•
•
•
The fuel and its vapors used to power this unit are highly flammable and could explode resulting in serious injury or
death.
Never fill or drain fuel tank indoors.
Never overfill fuel tank. If fuel spills, move the unit at least 30 feet away from the spill and wipe up any remaining fuel
on the unit before starting the engine.
•
•
•
•
• Never smoke while operating or fueling this unit.
Never operate or store this unit near an open flame, heat, or any other ignition source.
Generator should be far away from buildings or other equipment during operation.
Keep engine free of grass, leaves, or grease and other flammable debris..
When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running. then the fuel cap may be under pressure, remove slowly.
•To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.
• When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve
turned to the off position.
WARNING!
Never exceed generator’s wattage / amperage capacity. This could damage the generator
and / or connected electrical devices.
WARNING!
•Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.
• To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.
WARNING! Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
• Always start the engine and let it stabilize before connecting any electrical devices.
• Disconnect all electronic devices before stopping the engine.
WARNING! Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do
so could damage the generator and / or connected electrical devices.
•
•
Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot.
Allow hot components to cool before touching.
WARNING! Avoid contacting hot areas of this unit.
6
SAFETY RULES
• Improper treatment of generator can damage the unit and shorten its life.
•Always repair this unit as specified in this manual. If you have any questions, contact your dealer or consult a
qualified service center.
•Shut generator off if electrical output is missing, unit vibrates excessively or begins to smoke, spark or emit flames.
WARNING!
• Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place.
• Never transport or make adjust this unit while it is running.
• Never insert objects through cooling slots.
WARNING!
Never operate this unit if there are any broken or missing parts and only use Pulsar
replacement parts specifically designed for this unit.
PROP 65 WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or
other reproductive harm.
Only use this unit as intended or serious injury or death could result.
• Increasing governed speed is dangerous which can result in personal injury and / or damaged equipment.
• Decreasing governed speed adds an excessive load and can damage equipment.
• Only when operating at the preset governed speed will this generator will supply the correct rated frequency and
voltage.
WARNING! Never modify this unit in any way or modify governed speed.
• Only operate generator on a level surface.
• Always connect the nut and ground terminal on the frame to an appropriate ground source.
WARNING! Generator must be properly grounded to prevent electrocution.
• Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands
or feet are wet.
• Always keep the generator dry. Never operate generator in rain or under wet conditions.
• Use a ground fault circuit interrupter (GFCI)in a damp or highly conductive area, such as metal decking
or steel work.
•
•
Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
contact receptacles.
Never permit a child or unqualified person to operate generator. timesAlways keep children a minimum of 10 feet
away from the .generator.
• If using the generator for backup power, notify the utility company.
If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to
electric utility workers.
•
WARNING! This generator produces high voltage which could result in burns or
electrocution causing serious injury or death.
7
FEATURES
A - ON/OFF Start Switch
B - 3 in 1 Hour Meter
C -120 Volt 30 Amp RV Receptacle（TT-30)
D - Circuit Breaker
E - 120V / 240V 30 Amp Twist Lock (L14-30)
F - Grounding Connection
G - 120V NEMA-5 Receptacle
H - 12V DC Output (For Charging Batteries Only)
I - Low Oil Alert Lamp
J - Fuel Tank
K - Tank Vapor Valve
L - Frame
M- Choke Lever
N - Fuel Valve (ON/OFF)
O - Air Filter Housing
P - Recoil Starter
Q - Handle
R - Support Leg
S - Oil Fill and Dipstick
T - No Flat Tires
8
ASSEMBLY
Unpacking
Packing List
Check all loose parts to the following list. Contact your dealer if any loose parts are not included.
Description Qty
Handle Assembly
Bolt
Nut
2
2
4
Wheel Assembly
2
Hair pin
2
Axles
2
Description Qty
Generator 1
Operator’s manual 1
Product registration card 1
Toolkit
Spark Plug Wrench 1
1
Washer
2
Description Qty
Foot Assembly
Bolt
2
4
Funnel
++ + + + + + ++ +
( )
++ +
Handle Assembly Wheel Assembly
+
Foot Assembly
2
Bushings (Flanged)
+
Engine oil 1
Two stage regulator 1
OIL
1. Place box on a level surface.
2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and
undamaged
3. Cut-down the sides of the box being careful to avoid touching the generator.
4. Leave generator on box to install wheel assemblies.
9
ASSEMBLY
• Attach the support leg using M8 screws (2) and nuts.
Installing Support Leg (See fig 2)
• Parts needed - 2 wheels, 2 axles, 2 hair pins, and 2 washers.
• Raise or tilt generator so you can slide the wheel axle pin into the wheel, the washer, the wheel mounting hole located
on the side of the frame.
• Secure the wheel assembly by inserting a hair pin through hole at the end of the wheel axle clevis pin and pressing until
it locks into place.
• Repeat process on the other side of the generator to install the second wheel.
Attaching Wheels (See fig 1)
Fig 1
Fig 2
• Parts needed - Support Leg(2) & M8 screw (2) and 2 nuts.
•
•
Raise the front end of the generator high enough to gain access to the bottom of the frame. Securely position
props underneath to support.
Line up holes on the support leg bracket to the holes on the front of the generator frame.
10
ASSEMBLY
Fig 4
Adding / Checking Engine Oil (See fig 5)
•
• Place 2 bushings on handle and slide handle in place with the pre-drilled hole on the generator frame.
Insert bolt through the handle and frame and tighten with nut.
•Repeat on opposite side.
Installing The Handles (See fig 4)
•Place generator on a level surface.
•Clean area around oil fill.
•Remove oil fill cap and wipe dipstick clean.
•Screw dipstick into filler neck. Remove dipstick and verify oil level is within safe operating range.
•Add recommended engine oil as necessary. (See Add Engine Oil.)
•Install oil fill cap/dipstick and hand-tighten.
Table of contents
Languages:
Other Pulsar Portable Generator manuals
Pulsar
Pulsar PG6580BCO User manual
Pulsar
Pulsar PGD95BiSCO User manual
Pulsar
Pulsar PG1202S User manual
Pulsar
Pulsar PG7500B User manual
Pulsar
Pulsar PG6000R User manual
Pulsar
Pulsar PG3500M User manual
Pulsar
Pulsar PGD40iSCO User manual
Pulsar
Pulsar PG4000iSR User manual
Pulsar
Pulsar PG10000B User manual
Pulsar
Pulsar PG7000DOF User manual
Pulsar
Pulsar PG10000B16 User manual
Pulsar
Pulsar G465GN User manual
Pulsar
Pulsar PG2200BiS User manual
Pulsar
Pulsar PG10000BRCO User manual
Pulsar
Pulsar PG6580ECO User manual
Pulsar
Pulsar PG2000 User manual
Pulsar
Pulsar PGD105TiSCO User manual
Pulsar
Pulsar PG15KVTWB User manual
Pulsar
Pulsar PG2200 User manual
Pulsar
Pulsar 5250B User manual
