Pulsar PG6580ECO User manual
Introduction..............................................................................................................................................................................
Parts Ordering / Customer Service...............................................................................................................................
Product Specifications..................................................................................................................................................
Safety Rules.............................................................................................................................................................................
Safety Symbols.............................................................................................................................................................
Safety Instructions ......................................................................................................................................................
Features....................................................................................................................................................................................
Assembly..................................................................................................................................................................................
Unpacking ....................................................................................................................................................................
Packing List .................................................................................................................................................................
Attaching Wheels..........................................................................................................................................................
Attaching Battery Cable................................................................................................................................................
Adding Oil.....................................................................................................................................................................
Adding Fuel..................................................................................................................................................................
Connecting Generator to an Electrical System..........................................................................................................
Operation..................................................................................................................................................................................
How to Start Engine......................................................................................................................................................
Grounding the Generator .............................................................................................................................................
How to Stop Engine.......................................................................................................................................................
Receptacles and Extension Cords................................................................................................................................
Don’t Overload Generator.............................................................................................................................................
Wattage Reference Guide.............................................................................................................................................
Charging a 12 Volt Battery............................................................................................................................................
Cold Weather Operation...............................................................................................................................................
Maintenance ...........................................................................................................................................................................
Maintenance Schedule ................................................................................................................................................
Changing Oil ...............................................................................................................................................................
How to Store ..............................................................................................................................................................
Troubleshooting .....................................................................................................................................................................
Diagrams..................................................................................................................................................................................
TABLE OF CONTENTS
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INTRODUCTION
Date of Purchase:
Model Number:
Serial Number
Thank you for purchasing this superior quality portable generator from Pulsar Products Inc. When operating and
maintaining this product as instructed in this manual, your generator will give you many years of reliable service.
electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during
This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to supply
power outages.
Product Specifications:
AC Output
Rated Wattage 5300W (5.3kW)
Rated Voltage 120/240V
Rated Frequency 60Hz
Rated Ampere 45.8A /22.9A
Maximum Output 6.58kVA
The emissions control system for this generator is compliant with all standards set by the US Environmental
Protection Agency (EPA).
How to contact us:
To order parts, receive warranty assistance, or other service inquiries, contact us at: 866.591.8921,
PULSAR PRODUCTS, INC
5721 E. SANTA ANA ST.
ONTARIO, CA 91761
866-591-8921
SAVE THIS MANUAL FOR FUTURE REFERENCE
This manual contains important information regarding safety, operation, and maintenance.
Engine 274cc OHV, 4 Stroke, Air Cooled
Engine Oil 10W30 - 23oz (0.7L)
Fuel Tank 5.2 Gal (20L) Unleaded Gasoline
Save your original sales receipt and record the following information below for service or warranty assistance.
4
Indicates a potentially hazardous situation which could result in serious injury or death if not
avoided.
Toxic Fumes Risk of fire Risk of explosion
Lifting hazard
Risk of electric shock Hot surface
WARNING!
CAUTION! Indicates a potentially hazardous situation which could result in damage to equipment or
property.
The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter. Therefore, the
warnings in this manual, on tags, and on affixed decals are not all-inclusive. To avoid accidents, the user must understand
and follow all manual instructions and use common sense.
Safety Symbols
Read and understand this manual in its entirety before operating this generator. Improper
use of this generator could result in serious injury or death.
WARNING!
To reduce the risk of serious injury, avoid attempting to lift the generator alone.
WARNING!
Safety Instructions
•
•
•
•
• Using a generator indoors CAN KILL YOU IN MINUTES!
• Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek
medical attention.
Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.
Install a battery operated carbon monoxide alarm near bedrooms.
Keep exhaust from this unit from entering a confined area through windows, doors, vents, or other openings.
When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.
WARNING! Do not operate indoors or in a confined space preventing dangerous carbon
monoxide gas from dissipating.
SAFETY RULES
•Always wash hands after handling generator.
WARNING! Engine exhaust contains chemicals that cause cancer and can lead to birth defects.
5
SAFETY RULES
• Do not wear loose clothing or gloves.
• Remove jewelry or anything else that could be caught in moving parts.
• Tie back or wear protective head covering to contain long hair.
WARNING! Starter and other moving parts can catch on clothing, jewelry, and hair.
Keep engine away from flammable objects and other hazardous materials.
•
death.
The fuel and its vapors used to power this unit are highly flammable and could explode resulting in serious injury or
Never fill or drain fuel tank indoors.
Never overfill fuel tank. If fuel spills, move the unit at least 30 feet away from the spill and wipe up any remaining fuel
•
•
on the unit before starting the engine.
•
•
•
•
• Never smoke while operating or fueling this unit.
Never operate or store this unit near an open flame, heat, or any other ignition source.
Generator should have at least far away from buildings or other equipment during operation.
Keep engine free of grass, leaves, or grease which are flammable.
When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running then the fuel cap is under pressure, remove slowly.
•To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.
• When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve
turned to the off position.
WARNING!
Never exceed generator’s wattage / amperage capacity. This could damage the generator
and / or connected electrical devices.
WARNING!
•Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.
• To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.
WARNING! Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
• Always start the engine and let it stabilize before connecting any electronic devices.
• Disconnect all electronic devices before stopping the engine.
WARNING! Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do
so could damage the generator and / or connected electrical devices.
•
• Allow hot components to cool before touching.
Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot.
WARNING! Avoid contacting hot areas of this unit.
6
• Improper treatment of generator can damage the unit and shorten it’s life.
Always repair this unit as specified in this manual. If you have any questions contact your dealer or consult a qualified
Shut generator off if electrical output is missing, unit vibrates excessively or begins to smoke, spark or emit flames.
•
service center.
•
WARNING!
• Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place.
•Never transport or make adjustments to this unit while it is running.
•Never insert objects through cooling slots.
WARNING!
Never operate this unit if there are any broken or missing parts and only use Pulsar
replacement parts specifically designed for this unit.
PROP 65 WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or
other reproductive harm.
Only use this unit as intended or serious injury or death could result.
SAFETY RULES
• Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment.
• Decreasing governed speed adds an excessive load and can damage equipment.
• Only when operating at the preset governed speed will this generator will supply the correct rated frequency and
voltage.
WARNING! Never modify this unit in any way or modify governed speed.
• Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands
or feet are wet.
• Always keep the generator dry. Never operate generator in rain or under wet conditions.
• Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel
work.
• Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
Never permit a child or unqualified person to operate generator. Keep children a minimum of 10 feet away from the
contact with receptacles.
•
generator at all times.
• If using the generator for back up power, notify the utility company.
If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to
electric utility workers.
•
WARNING! This generator produces a very high voltage which could result in burns or
electrocution causing serious injury or death.
• Only operate generator on a level surface.
• Generator is internally grounded for portable operation. If it is to be connected to a structure, contact a qualified
electrician for connection to an earthen ground.
WARNING! Generator must be properly grounded to prevent electrocution.
FEATURES
7
A - ON/OFF/Start Switch
B - 3 IN 1 Meter
C - Main breaker
D - Circuit Protectors
E - 120V / 240V 30 Amp Twist Lock (L14-30)
F - Grounding Connection
G - Four 120v GFCI outlets NEMA 5-20R
H - 12V DC Output
I - Oil Alert Lamp
J - Co Sensor Light
8
FEATURES
Q - Recoil Pull Starter
R - Handle
S - Support Foot
T - Oil Fill and Dipstick
U - Battery
V - No Flat Tires
K - Fuel Tank
L - Fuel Tank Vapor Vent
M - Frame
N- Choke Lever
O -Fuel Valve (ON/OFF)
P - Air Filter
V
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ASSEMBLY
Description Qty
Handle Assemblies
Bolt
Nut
2
2
4
No Flat Tires
2
Hair pin
2
Axles
2
Unpacking
1. Place box on a level surface.
2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and not
damaged.
3. Cut down the sides of the box being careful to avoid hitting the generator.
4. Leave generator on box to install wheel assembly.
Packing List
Check all loose parts to the following list. Contact your dealer if any loose parts are not included.
Description Qty
Generator 1
Operator’s manual 1
Product registration card 1
Toolkit
Spark Plug Wrench 1
1Washer
2
Description Qty
Foot Assemblies
Nut
2
4
Funnel
+ ++ + + + + ++ +
( )
++ +
Handle Assembly Wheel Assembly
Foot Assembly
2
Bushings (Flanged)
+
Tool Kit and Funnel
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ASSEMBLY
• Parts needed - Support leg & M8 screw (2) and 2 nuts.
Raise the front end of the generator high enough to gain access to the bottom of the frame. Securely position props
underneath to support.
•
• Line up holes on the support leg bracket to the holes on the front of the generator frame.
• Attach the support leg using M8 screws (2) and nuts.
Fig 2
Installing Foot Assemblies (See fig 2)
Fig 3
• Parts needed - 2 wheels, 2 axles, 2 hair pins, and 2 washers.
• Raise or tilt generator so you can slide the wheel axle pin into the wheel, the washer, the wheel mounting hole located
on the side of the frame.
• Secure the wheel assembly by inserting a hair pin through a hole at the end of the wheel axle and pressing until it locks
into place.
• Repeat process on the other side of the generator to install the second wheel.
Attaching Wheels (See fig 1)
Fig 1
Table of contents
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