Prorack K408 User manual

K408

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 2 x 2 x 2 x 1

x 1 x 2 x 2

Revision No: 7D 1

Fitting Kit K408

MAX kgs (lbs)

W/P WHD

Volkswagen

GLI , 4dr Sedan 08-09 US 75 kgs (165 lbs) 75 kgs (165 lbs)

Jetta Mk5, 4dr Sedan 05-10 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)

Jetta , 4dr Sedan 05-10 EU 75 kgs (165 lbs) 75 kgs (165 lbs)

Jetta , 4dr Sedan 05-10 AU 75 kgs (165 lbs) 75 kgs (165 lbs)

Jetta , 4dr Sedan 05-10 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)

Jetta , 4dr Sedan 06-10 US 75 kgs (165 lbs) 75 kgs (165 lbs)

2

Fitting Kit EN

K408

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

NOTE: Clamp images in these instructions may

not be representative of the clamps in this kit

3

Fitting Kit EN

K408

●Use keys to remove covers.

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

4

Fitting Kit EN

K408

●Remove locking screw.

●Apply protective strip as shown.

Trim if required.

●Letters refer to the part numbers stamped

on clamps.

●Clamp Part Number:

A = 552A

B = 553A

5

Fitting Kit EN

K408

●Attach clamp to each leg. NOTE; clamps

may have labels showing their positions on

the vehicle (For example; "Front Right").

●Refit locking screw so that it goes through

the hole in the clamp. Do not begin to

tighten the locking screw.

●Refer to the underside of the pad for the

part number.

6

Fitting Kit EN

K408

●Letters refer to the pad part numbers and

position.

●Pad Part Number:

A = 11-04-251

B = 11-04-250

C = 11-04-241

●Fit rubber pads (supplied with fitting kit) to

foot. Pad may vary in shape to that shown.

●Make sure the pad fits into the holes

underneath the foot.

7

Fitting Kit EN

K408

Fitment

●Place crossbar on vehicle. Minimum

recommended spacing between the bars is

700mm (27 1/2") (unless otherwise stated).

●Please check the rear of this manual for

information relating specifically to your

vehicle.

●Locate vehicle's fixed points.

●Clamps directly to edge of roof under the

doors, pin locates in hole on vehicle

●Adjust the legs on the crossbar so that they

are positioned equally from the ends of the

crossbar, and the clamps engage firmly on

the body work of the vehicle.

●Tighten adjusting screw to 5 Nm (3.7 ft lb).

8

Fitting Kit EN

K408

●Tighten locking screw on both legs evenly.

●Check crossbar is securely attached to the

vehicle.

●Use keys to fit and lock covers

9

Fitting Kit EN

K408

CAUTION: Recheck all fasteners immediately after

a load is applied to the crossbars.

Regularly check screws are tight.

10

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1

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