ProMinent DULCO flex DFCa User manual

DULCO®flex DFCa

Peristaltic Pump

Operating instructions

A0374

Original operating instructions (2006/42/EC)Part no. 986227 BA DX 010 02/10 EN

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

986227, 1, en_GB

ProMinent Dosiertechnik Heidelberg GmbH

Im Schuhmachergewann 5 - 11

69123 Heidelberg Germany

Telephone: +49 6221 842-0

Fax: +49 6221 842-419

email: [email protected]

Internet: www.prominent.com

Table of contents

1Introduction........................................................................... 4

1.1 Explanation of the Safety Information........................... 4

1.2 Users' qualifications...................................................... 5

1.3 Identcode DULCO ® flex DFCa 030.............................. 6

1.4 Identcode DULCO ® flex DFCa 040.............................. 8

1.5 Identcode DULCO ® flex DFCa 050.............................. 9

1.6 Identcode DULCO ® flex DFCa 060............................ 11

1.7 Identcode DULCO ® flex DFCa 070............................ 13

1.8 Identcode DULCO ® flex DFCa 70D............................ 14

2 Safety and responsibility..................................................... 16

2.1 General safety information.......................................... 16

3 Functional description......................................................... 19

3.1 Construction................................................................ 19

3.2 Overview of the Device............................................... 20

4 Transport, storage, assembly and Installation.................... 21

4.1 Transport.................................................................... 21

4.2 Storage....................................................................... 21

4.3 Assembly.................................................................... 21

4.3.1 Ambient conditions.................................................. 22

4.3.2 Alignment of the suction side................................... 22

4.3.3 Alignment of the discharge side............................... 23

4.3.4 Adjusting the roller pressure.................................... 23

4.3.5 Performance curves................................................. 26

5 Commissioning................................................................... 29

5.1 Testing prior to commissioning the pump................... 29

6 Operation of the peristaltic pump........................................ 30

7Maintenance, repair, malfunctions, disposal and spare

parts.................................................................................... 31

7.1 Maintenance............................................................... 31

7.2 Exchanging the pump hoses...................................... 31

7.3 Troubleshooting.......................................................... 32

7.4 Disposal of Used Parts............................................... 34

7.5 Spare parts................................................................. 34

8 DFCa technical data........................................................... 46

8.1 Dimensions DFCa 030................................................ 47

8.2 Dimensions DFCa 040................................................ 48

8.3 Dimensions DFCa 050................................................ 49

8.4 Dimensions DFCa 060................................................ 50

8.5 Dimensions DFCa 070................................................ 51

9 DFCa technical appendices................................................ 52

9.1 Declaration of Conformity........................................... 52

10 Index................................................................................... 53

Table of contents

1 Introduction

These operating instructions provide information on the technical

data and functions of the DULCOMETER® BFDa series peristaltic

pump.

In order to make it easier to read, this document uses the male

form in grammatical structures but with an implied neutral sense. It

is aimed equally at both men and women. We kindly ask female

readers for their understanding in this simplification of the text.

1.1 Explanation of the Safety Information

These operating instructions provide information on the technical

data and functions of the product. These operating instructions

provide detailed safety information and are provided as clear step-

by-step instructions.

The safety information and notes are categorised according to the

following scheme. A number of different symbols are used to

denote different situations. The symbols shown here serve only as

examples.

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger.

Danger!

–Denotes an immediate threatening danger. If this is

disregarded, it will result in fatal or very serious

injuries.

WARNING!

Nature and source of the danger

Possible consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger.

Warning!

–Denotes a possibly hazardous situation. If this is

disregarded, it could result in fatal or very serious

injuries.

CAUTION!

Nature and source of the danger

Possible consequence: Slight or minor injuries. Mate‐

rial damage.

Measure to be taken to avoid this danger.

Caution!

–Denotes a possibly hazardous situation. If this is

disregarded, it could result in slight or minor inju‐

ries. May also be used as a warning about material

damage.

General non-discriminatory approach

Introduction

NOTICE!

Nature and source of the danger

Damage to the product or its surroundings.

Measure to be taken to avoid this danger.

Note!

–Denotes a possibly damaging situation. If this is

disregarded, the product or an object in its vicinity

could be damaged.

Type of information

Hints on use and additional information.

Source of the information. Additional measures.

Information!

–

Denotes hints on use and other useful information.

It does not indicate a hazardous or damaging

situation.

1.2 Users' qualifications

WARNING!

Danger of injury with inadequately qualified personnel!

The operator of the plant / device is responsible for

ensuring that the qualifications are fulfilled.

If inadequately qualified personnel work on the unit or

loiter in the hazard zone of the unit, this could result in

dangers that could cause serious injuries and material

damage.

– All work on the unit should therefore only be

conducted by qualified personnel.

–Unqualified personnel should be kept away from

the hazard zone

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been

instructed and, if required, trained in the tasks assigned to him/her and

possible dangers that could result from improper behaviour, as well as

having been instructed in the required protective equipment and

protective measures.

Trained user A trained user is a person who fulfils the requirements made of an

instructed person and who has also received additional training

specific to the system from ProMinent or another authorised distribu‐

tion partner.

Trained qualified personnel A qualified employee is deemed to be a person who is able to assess

the tasks assigned to him and recognize possible hazards based on

his/her training, knowledge and experience, as well as knowledge of

pertinent regulations. The assessment of a person's technical training

can also be based on several years of work in the relevant field.

Introduction

Training Definition

Electrician Electricians are deemed to be people, who are able to complete work

on electrical systems and recognize and avoid possible hazards inde‐

pendently based on his/her technical training and experience, as well

as knowledge of pertinent standards and regulations.

Electricians should be specifically trained for the working environment

in which the are employed and know the relevant standards and regu‐

lations.

Electricians must comply with the provisions of the applicable statutory

directives on accident prevention.

Customer Service department Customer Service department refers to service technicians, who have

received proven training and have been authorised by ProMinent to

work on the system.

Note for the system operator

The pertinent accident prevention regulations, as well

as all other generally acknowledged safety regulations,

must be adhered to!

1.3 Identcode DULCO ® flex DFCa 030

Identcode

DFCa DULCO ® flex DFCa 030

Type

030 DFCa 030, 0.433 l/revolution

Drive

000 Pump without drive

Step-down gears / 3 x 230 / 400 VAC

A11 0.25 kW, 18 1/min, 467 l/h, 8 bar

A12 0.37 kW, 28 1/min, 727 l/h, 8 bar

A13 0.55 kW, 38 1/min, 987 l/h, 4 bar

A14 0.55 kW, 55 1/min, 1,428 l/h, 2 bar

A15 0.75 kW, 66 1/min, 1,714 l/h, 2 bar

Manual adjustment gears / 3 x 230 / 400 VAC

A21 0.75 kW, 10-59 1/min, 259-1,532 l/h, 2 bar

Adjustment gears with integrated frequency converter / 1x 230 VAC

A31 0.55 kW, 11.5-40 1/min, 298-1,039 l/h, 4 bar

A32 0.75 kW, 18-64 1/min, 467-1,662 l/h, 2 bar

A33 1.10 kW, 23-80 1/min, 597-2,078 l/h, 1 bar

Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC

A41 0.37 kW, 2-28 1/min, 51-727 l/h, 8 bar

A42 0.75 kW, 4-57 1/min, 103-1,480 l/h, 2 bar

A43 1.10 kW, 5-80 1/min, 129-2,078 l/h, 1 bar

Introduction

Identcode

DFCa DULCO ® flex DFCa 030

Hose material

0 NR

B NBR

E EPDM

R NR-A

A NBR-A

H Hypalon

Hydraulic connection

A VA BSP 1 1/4"

B VA NPT 1 1/4"

C PP BSP 1 1/4"

D PVDF BSP 1 1/4"

F PVC NPT 1 1/4"

G Tri-Clamp, VA, 1 1/2"

H DIN 11851, VA, NW32

I DIN flange VA DN32

L ANSI flange VA DN32

P ANSI flange PVC DN32

Base plate

0 Base plate, lacquered steel

1 Base plate, stainless steel

2 Portable unit + lacquered steel base plate

3 Portable unit + stainless steel base plate

Leakage sensor

0 without leakage sensor

L with leakage sensor

Rotor

0 Rotor with 2 rollers

Batch control

0 without batch control

C with batch control

Special version

0 Standard

Vacuum system

0 none

V with vacuum system

Introduction

Identcode

DFCa DULCO ® flex DFCa 030

Certification

01 CE mark

1.4 Identcode DULCO ® flex DFCa 040

Identcode

DFCa DULCO ® flex DFCa 040

Type

040 DFCa 040, 0.91 l/revolution

Drive

000 Pump without drive

Step-down gears / 3 x 230 / 400 VAC

B11 0.55 kW, 18 1/min, 982 l/h, 8 bar

B12 0.55 kW, 29 1/min, 1,583 l/h, 8 bar

B13 0.75 kW, 38 1/min, 2,074 l/h, 4 bar

B14 1.10 kW, 54 1/min, 2,948 l/h, 2 bar

B15 1.50 kW, 66 1/min, 3,603 l/h, 2 bar

Manual adjustment gears / 3 x 230 / 400 VAC

B21 1.10 kW, 16-56 1/min, 873-3,057 l/h, 2 bar

Adjustment gears with integrated frequency converter / 1x 230 VAC

B31 1.10 kW, 12-36 1/min, 655-1,965 l/h, 4 bar

B32 1.50 kW, 15-53 1/min, 819-2,893 l/h, 2 bar

B33 2.20 kW, 22-77 1/min, 1201-4,204 l/h, 1 bar

Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC

B41 1.10 kW, 2-49 1/min, 109-2,675 l/h, 2 bar

B42 1.50 kW, 4-53 1/min, 218-2,893 l/h, 2 bar

B43 2.20 kW, 7-80 1/min, 382-4,368 l/h, 1 bar

Hose material

0 NR

B NBR

E EPDM

R NR-A

A NBR-A

H Hypalon

N Norprene (max. 2 bar)

Hydraulic connection

Introduction

Identcode

DFCa DULCO ® flex DFCa 040

A VA BSP 1 1/2"

B VA NPT 1 1/2"

C PP BSP 1 1/2"

D PVDF BSP 1 1/2"

G Tri-Clamp, VA, 1 1/2"

H DIN 11851, VA, NW40

I DIN flange VA DN40

L ANSI flange VA DN40

P ANSI flange PVC DN40

Base plate

0 Base plate, lacquered steel

1 Base plate, stainless steel

2 Portable unit + lacquered steel base plate

3 Portable unit + stainless steel base plate

Leakage sensor

0 without leakage sensor

L with leakage sensor

Rotor

0 Rotor with 2 rollers

Batch control

0 without batch control

C with batch control

Special version

0 Standard

Vacuum system

0 none

V with vacuum system

Certification

01 CE mark

1.5 Identcode DULCO ® flex DFCa 050

Identcode

DFCa DULCO ® flex DFCa 050

Type

050 DFCa 050, 1.46 l/revolution

Introduction

Identcode

DFCa DULCO ® flex DFCa 050

Drive

000 Pump without drive

Step-down gears / 3 x 230 / 400 VAC

C11 0.55 kW, 14.1 1/min, 1,235 l/h, 8 bar

C12 0.75 kW, 21 1/min, 1,839 l/h, 8 bar

C13 1.10 kW, 30 1/min, 2,628 l/h, 4 bar

C14 1.50 kW, 38 1/min, 3,328 l/h, 4 bar

C15 1.50 kW, 48 1/min, 4,204 l/h, 2 bar

C16 2.20 kW, 58 1/min, 5,080 l/h, 2 bar

Manual adjustment gears / 3 x 230 / 400 VAC

C21 1.15 kW, 8.8-44 1/min, 770-3,854 l/h, 4 bar

Adjustment gears with integrated frequency converter / 1x 230 VAC

C31 1.50 kW, 9-32 1/min, 788-2,803 l/h, 4 bar

C32 2.20 kW, 15-54 1/min, 1314-4,730 l/h, 2 bar

C33 3.00 kW, 22-77 1/min, 1927-6,745 l/h, 1 bar

Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC

C41 1.50 kW, 2-32 1/min, 175-2,803 l/h, 4 bar

C42 2.20 kW, 4-54 1/min, 350-4,730 l/h, 2 bar

C43 3.00 kW, 5.5-77 1/min, 481-6,745 l/h, 1 bar

Hose material

0 NR

B NBR

E EPDM

R NR-A

A NBR-A

H Hypalon

Hydraulic connection

I DIN flange VA DN40

G Tri-Clamp, VA, 2"

H DIN 11851, VA, NW50

J DIN flange PP DN40

K DIN flange VA, Halar coated + PVDF inserts DN40

L ANSI flange VA DN40

M ANSI flange PP DN40

N ANSI flange VA, Halar coated + PVDF inserts DN40

Base plate

Introduction

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