Pro-Form 615 User manual

-T=rain r

ModeJ No. 831.24745.6

SeriaJ No.

Write the serial number in the space

above for future reference.

Number

Decal

, AssembJy

,Operation

,Maintenance

,Part List and Drawing

TR LL EXERClS

User's Manual

Sears, Roebuck and Co., Hoffman Estates, IL 60179

TABLE OF CONTENTS

WARNING DECAL PLACEMENT .............................................................. 2

IMPORTANT PRECAUTIONS ................................................................ 3

BEFORE YOU BEGIN ...................................................................... 5

ASSEMBLY ............................................................................... 6

OPERATION AND ADJUSTMENT ............................................................ 11

HOW TO FOLD AND MOVE THE TREADMILL .................................................. 17

TROUBLESHOOTING ..................................................................... 19

EXERCISE GUIDELINES ................................................................... 22

PART LIST .............................................................................. 23

EXPLODED DRAWING .................................................................... 24

ONE YEAR FULL WARRANTY ....................................................... Back Cover

WARNING DECAL PLACEMENT

The decals shown below have been placed

on the treadmill. If adecal is missing or il-

legible, call 1-888-533-1333 and request a

free replacement decal. Apply the decal in

the location shown. Note: The decals may

not be shown at actual size.

KEEPHANDSANDFEETAWAY

FROMTHISAREAWHILETHE

TREADMELISINOPERATION.

=rotectyourselfand

)thefsfromdsk of serious

n uly. Readthe user's

_nua and:

iMPORTANT PRECAUTIONS

BEFORE YOU BEGIN

Thank you for selecting the revolutionary PROFORM _

XP 615 TRAINER treadmill. The XP 615 TRAINER

treadmill offers an impressive array of features de-

signed to make your workouts at home more enjoyable

and effective. And when you're not exercising, the

unique XP 615 TRAINER treadmill can be folded up,

requiring less than half the floor space of other tread-

mills.

For your benefit, read this manual carefully before

using the treadmill. If you have questions after read-

ing this manual, please see the back cover of this

manual. To help us assist you, please note the product

model number and serial number before contacting us.

The model number and the location of the serial num-

ber decal are shown on the front cover of this manual.

Before reading further, please review the drawing

below and familiarize yourself with the labeled parts.

Accessory Tray

Handrail

Upright

Walking Belt

Foot Rail

Book Holder

Console

Pulse Sensor

Key/Clip

Reset/Off

-- Circuit Breaker

Power Cord

Cushioned Walking Platform

Rear Roller

Adjustment Bolts

ASSEMBLY

Make sure that the power cord is unplugged. Assembly requires two persons. Set the treadmill in a cleared

area and remove all packing materials. Do not dispose of the packing materials until assembly iscompleted. Note:

The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a small

amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This is a normal con-

dition and does not affect treadmill performance, if there is lubricant on top of the walking belt, simply wipe off the

lubricant with a soft cloth and a mild, non-abrasive cleaner.

Assembly requires the included he× keys ;tand your own Phillips screwdriver (_ and

adjustable wrench _:_.

Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is

the key number of the part, from the PART LiST near the end of this manual. The number after the parentheses

is the quantity needed for assembly. Note: if a part is not in the parts bag, check to see if it is preattached to one

of the parts to be assembled. Extra hardware may be included. If apart is missing, call 1-888-533-1333. To

avoid damaging plastic parts, do not use power tools for assembly.

3/4" Screw (10)-8

1" Tek Screw (56)-4

3/8" Star 5/16" Star 3/8" Nut (8)-2

Base Pad Spacer Washer (9)-4 Washer (7)-4

(25)-2

5/16" x 1" Bolt (5)-4 3/8" x 4" Bolt (6)-4

Make sure that the power cord is unplugged.

With the help of a second person, carefully tip

the treadmill onto itsleft side. Partially fold the

Frame (53) so that the treadmill is more stable;

do not fully fold the Frame yet.

Remove and discard the two indicated bolts (A)

and the shipping bracket (B).

Cut the tie securing the Upright Wire (78) to the

Base (80). Locate the tie in the indicated hole in

the Base, and use the tie to pull the Upright Wire

out of the hole.

Attach a Base Pad (79) to the Base (80) in the

location shown with a Base Pad Spacer (25) and

a 1" Tek Screw (56). Then, attach another Base

Pad (79) with only a 1" Tek Screw (56).

25 79 56

Hole.

2. 2

Removethe3/8"Nut(8),the3/8"x2"Bolt(4),

andtheshippingbracket(C)fromtheBase(80).

AttachaBaseWheel(81)withtheBoltandthe

Nutthatyoujustremoved.Donotovertighten

theNut;theWheelmustturnfreely.Discard

theshippingbracket.

CutthetieofftheUprightWire(78).

IdentifytheRightUpright(72)andtheRight

UprightSpacer(74),whicharemarkedwith

stickers.InserttheUprightWire(78)throughthe

RightUprightSpacerasshown.

Seetheinsetdrawing.Tiethewiretieinthe

RightUpright(72)securelyaroundtheendof

theUprightWire(78).Withthehelpofasecond

person,holdtheRightUprightneartheBase

(80).Then,pulltheotherendofthewiretieuntil

theUprightWireisroutedcompletelythrough

theRightUpright.

3 Tie

Tie

HoldaBoltSpacer(3)insidethelowerendof

theRightUpright(72).Inserta3/8"x4"Bolt(6)

witha3/8"StarWasher(9)intotheRight

UprightandtheBoltSpacer.Repeatthisstep

withasecondBoltSpacer(3),3/8"x4"Bolt(6),

andStarWasher(9).

HoldtheRightUprightSpacer(74)andthe

RightUpright(72)againsttheBase(80).Be

carefulnottopinch the Upright Wire (78).

Finger tighten the 3/8" x 4" Bolt (6); do not fully

tighten the Bolts yet.

Press a Base Endcap (75) into the Base (80).

3 75

5. 5

With the help of a second person, carefully tip

the treadmill onto its right side. Partially fold the

Frame (53) so the treadmill is more stable; do

not fully fold the Frame yet.

Remove and discard the two indicated bolts (A)

and the shipping bracket (B).

Attach a Base Pad (79) to the Base (80) in the

location shown with a Base Pad Spacer (25)

and an 1" Tek Screw (56). Then, attach another

Base Pad (79) with only a 1" Tek Screw (56).

Remove the 3/8" Nut (8), the 3/8" x 2" Bolt (4),

and the shipping bracket (C) from the Base (80).

Attach a Wheel (81) with the Bolt and the Nut

that you just removed. Do not overtighten the

Nut; the Wheel must turn freely. Discard the

shipping bracket.

With the help of a second person, hold a Bolt

Spacer (3) inside the lower end of the Left

Upright (71). Insert a 3/8" x 4" Bolt (6) with a

3/8" Star Washer (9) into the Left Upright and

the Bolt Spacer. Repeat this step with a second

Bolt Spacer (3), 3/8" x 4" Bolt (6), and 3/8" Star

Washer (9).

Orient the Left Upright (71) and the Left Upright

Spacer (73) as shown. Hold the Left Upright

Spacer and the Left Upright against the Base

(80). Finger tighten the 3/8" x 4" Bolts (6); do

not fully tighten the Bolts yet.

Press a Base Endcap (75) into the Base (80).

With the help of a second person, tip the tread-

mill so that the Base (80) is flat on the floor.

Have a second person hold the console assem-

bly near the Right Upright (72). Remove the wire

tie from the Upright Wire (78).

Connect the Upright Wire (78) to the console

wire. See the inset drawing. The connectors

should slide together easily and snap into

place. If they do not, turn one connector and try

again. IF THE CONNECTORS ARE NOT CON=

NECTED PROPERLY, THE CONSOLE MAY

BE DAMAGED WHEN THE POWER iS

TURNED ON. Then, insertthe connectors into

the Right Upright (72).

Set the console assembly on the Right Upright

(72) and the Left Upright (not shown). Attach the

console assembly with four 5/16" x 1" Bolts (5)

and four 5/16" Star Washers (7); start all four

Bolts and then tighten them.

79 c

75 3

Console

Wire

Assembly

Insert the Book Rack (84) into the console as-

sembly; it may be helpful to rock the Book Rack

up and down as you insert it. Attach the Book

Rack with eight 3/4" Screws (10); start all eight

Screws and then tighten them.

See steps 4 and 6. Tighten the 3/8" x 4" Bolts

(6).

10 10

Console Assembly

\10

If necessary, press the Left Tray (86) and the

Right Tray (85) into the top of the console as-

sembly.

Console

Assembly

10. Identify the Latch Assembly (55). Remove the

tie from the end of the tube. Make sure that the

sleeve has been slid over hole 1 and that the

Latch Knob (54) is locked into hole 1. Pull on

the sleeve to make sure that it is locked into

place.

Tube

Sleeve

Hole 1

11.RaisetheFrame(53)tothepositionshown.

Haveasecond person hold the Frame until

this step is completed.

Orient the Latch Assembly (55) so that the large

barrel and the Latch Knob (54) are in the posi-

tions shown. Attach the lower end of the Latch

Assembly to the bracket on the Base (80) with a

3/8" x 2" Bolt (4) and a 3/8" Nut (8).

Attach the upper end of the Latch Assembly

(55) to the bracket on the Frame (53) with a 3/8"

x 2" Bolt (4) and a 3/8" Nut (8). Note: It may be

necessary to move the Frame back and forth to

align the Latch Assembly with the bracket.

Lower the Frame (53) (see HOW TO LOWER

THE TREADMILL FOR USE on page 18).

11 53

12. Make sure that all parts are properly tightened before you use the treadmill. If there are sheets of clear

plastic on the treadmill decals, remove the plastic. To protect the floor or carpet, place a mat under the tread-

mill. Keep the included hex key in a secure place; the hex key is used to adjust the walking belt (see pages

20 and 21).

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