Pro-face GP3000 Series User manual

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Preface

Thank you for purchasing Pro-face’s GP3000 Series Programmable Operator Interface (Hereafter referred to as the “GP

unit”).

Before operating your GP unit, be sure to read this manual to familiarize yourself with the GP unit’s operation procedures

and features.

Product names used in this manual are the trademarks / registered trademarks of their respective owners.

NOTICE

1. Copying this manual’s contents, either in whole or in part, is prohibited without the express permission of Digital

Electronics Corporation, Japan.

2. The information contained in this manual is subject to change without notice.

3. If you should you find any errors or omissions in this document, please contact Digital Electronics Corporation to

report your findings.

4. Regardless of Clause 3 above, Digital Electronics Corporation shall not be held responsible for any damages,

losses or third-party damages resulting from the use of this product.

Essential Safety Precautions

All safety-related procedures stated in this document must be followed to operate the GP correctly and safely. Be sure to

read this and any related documents thoroughly to understand the correct operation and functions of the GP unit.

Safety Icons

Throughout this manual, these icons provide essential safety information for GP operation procedures requiring special

attention. These icons indicate the following levels of danger:

System Design

Indicates situations where severe bodily injury, death or major equipment damage

can occur.

Indicates situations where slight bodily injury or minor equipment damage can

occur.

Indicates actions or procedures that should NOT be performed.

Indicates actions or procedures that MUST be performed to ensure correct unit

operation.

Be sure to design your GP control system so that, in the event of a main power supply failure or a GP acci-

dent, the user system’s overall safety integrity will be maintained. If this is not done, incorrect output sig-

nals or a GP malfunction may cause an accident.

1) Interlock and other circuits designed to interrupt or oppose normal machine movement (such as Emer-

gency Stop, General Protection, and forward and reverse rotation), as well as those designed to pre-

vent machine damage (such as upper, lower, and traverse movement limit positioning) should all be

designed to be located outside of the GP.

2) When the GP generates a “Watchdog Timer Error” during logic program operating, the logic program

operation will halt. Also, when Errors occur in Input/Output control areas that the GP cannot detect,

unexpected movement may occur in those areas. Therefore, and to prevent unsafe machine move-

ment, a “Failsafe Circuit” should be created which is completely external to the GP.

For a failsafe circuit, refer to “8.2.5 Installation Precautions” (page 8-15).

3) If a problem arises with an external unit’s relay or transistor, causing an output (coil) to remain either

ON or OFF, a major accident can occur. To prevent this, be sure to set up external watchdog circuits

that will monitor vital output signals.

Design a circuit that will supply power to the GP unit’s I/O before starting up the GP. If the GP unit’s inter-

nal program enters RUN mode prior to the I/O unit’s load control power turning ON, an incorrect output

(signal) or malfunction could cause an accident.

Design a user program that ensures the safety of the user’s system, in the event of a GP display or control

error, or either a data transmission error or power failure between the GP and a connected unit. These

types of problems can lead to an incorrect output (signal) or malfunction, resulting in an accident.

Do not make switches using the switches on the touch panels which may cause operator injury and

machine damage. An output may remain either ON or OFF and a major accident can occur. To prevent

this, set up circuits such as limiters that will monitor vital output signals. Design switches for important

operations to be performed by separate devices. An incorrect output or malfunction can occur and thereby

cause an accident.

Do not create GP touch panel switches to control machine safety operations, such as an emergency stop

switch. Install these switches as separate hardware switches, otherwise severe bodily injury or equipment

damage can occur.

Be sure to design your system so that a communication fault between the GP and its host controller will

not cause equipment to malfunction. This is to prevent any possibility of bodily injury or equipment dam-

age.

Do not use the GP as a warning device for critical alarms that can cause serious operator injury, machine

damage or can halt system operation. Critical alarm indicators and their control/activator units must be

designed using stand-alone hardware and/or mechanical interlocks.

Do not use the GP with aircraft control devices, aerospace equipment, central trunk data transmission

(communication) devices, nuclear power control devices, or medical life support equipment, due to these

devices’ inherent requirements of extremely high levels of safety and reliability.

When using the GP with transportation vehicles (trains, cars, and ships), disaster and crime prevention

devices, various types of safety equipment, and medical devices that are not life-support related, use

redundant and/or failsafe system designs to ensure proper reliability and safety.

Handling

Wiring

Maintenance

After the GP unit’s backlight burns out the touch panel is still active, unlike the GP unit’s “Standby Mode”.

If the operator fails to notice that the backlight is burned out and touches the panel, a potentially danger-

ous machine operation error can occur. Therefore, do not create GP unit touch panel switches that may

cause injury and/or equipment damage. If your GP unit’s backlight suddenly turns OFF, use the following

steps to determine if the backlight is actually burned out.

1) If the GP unit’s “Backlight Control” is not set and the screen has gone blank, your backlight is burned

out.

2) If the GP unit’s “Backlight Control” is set to Standby Mode and the screen has gone blank, and touching

the screen or performing another input operation does not cause the display to reappear, your backlight

is burned out.

Do not disassemble or modify the GP unit. Doing so may cause a fire or an electric shock.

Do not operate the GP in an environment where flammable gases are present, since it may cause an

explosion.

To prevent electrical shock or equipment damage, unplug the GP unit’s power cord from the power supply

prior to installing or wiring the GP.

After completing any GP wiring work, be sure the terminal block’s protective plastic cover is reattached. If

this cover is not reattached, an electrical shock could easily occur.

To prevent an electric shock be sure to disconnect your GP unit’s power cord from the power supply

before wiring the GP.

Do not use voltage beyond the GP unit’s specified range. Doing so may cause a fire or an electric shock.

The cables connected to the GP should be secured by cable clamps to prevent weight or tension of the

cables added to the connectors or terminals.

The GP unit’s wiring should be checked to confirm that both the operating voltage and wiring terminal loca-

tions are correct. If either the voltage or the wiring terminal location is incorrect, it can cause a fire or acci-

dent.

NEVER touch a live power terminal. Doing so could cause an electrical shock or a machine malfunction.

To prevent an electrical shock, unplug the GP unit’s power cord before either cleaning the GP or attaching/

detaching the power terminal attachment screws.

When replacing the GP unit’s backlight, be sure to unplug the unit’s power cord to prevent an electrical

shock, and wear safety gloves to prevent burns.

Wiring Layout Precautions

Installation

Wiring

Maintenance

Do not connect or disconnect Host and GP unit communication cables while the GP is turned ON.

Do not replace the GP unit’s battery yourself. The GP uses a lithium battery for backing up its internal

clock data and the battery may explode if it is replaced incorrectly. When replacement is required, please

contact your local GP distributor.

To prevent a GP unit malfunction due to excessive noise, isolate all GP input/output signal lines from all

power wiring or power cables via a separate wiring duct.

Be sure all cable connectors are securely attached to the GP unit. A loose connection may cause incorrect

input or output signals.

Be sure to ground the GP unit’s FG wire separately from other equipment FG lines. Also, be sure to use a

grounding resistance of 100. or less and a 2mm2[0.0062inch2] or thicker wire, or your country’s applicable

standard. Otherwise, electric shock or malfunctions may result.

Be sure to use only the designated torque to tighten the GP unit’s terminal block screws. If these screws

are not tightened firmly, it may cause a short-circuit, fire or incorrect unit operation.

Be sure that metal particles and wiring debris do not fall inside the GP unit. They can cause a fire, mal-

function or incorrect unit operation.

Be sure to read the GP unit’s manual carefully before performing program changes, entering forced out-

put, or using the RUN, STOP, or PAUSE commands while the GP is operating. Mistakes made when using

these items can cause machine accidents or damage.

Be sure the electricity is turned OFF before attaching or detaching an I/O unit. If the electricity is ON when

an I/O unit is attached or detached, damage or malfunction to the I/O unit may occur.

Be sure to turn the GP unit’s CF Card ACCESS switch OFF and confirm that the ACCESS lamp is not lit

prior to inserting or removing a CF Card. Otherwise, CF Card internal data may be damaged or lost.

Do not reset or turn the GP OFF, or insert or remove the CF Card while the GP unit’s CF Card is being

accessed. Create special application screens to perform operations like turning power OFF, resetting the

GP or inserting or removing the CF Card.

Unit Disposal

General Safety Precautions

When the product is disposed of, it should be done so according to your country’s regulations for similar

types of industrial waste.

Do not press on the GP unit’s display with excessive force or with a hard object, since it can damage the

display. Also, do not press on the touch panel with a pointed object, such as the tip of a mechanical pencil

or a screwdriver, since doing so can damage the touch panel.

Do not install the GP where the ambient temperature exceeds the specified range. Doing so may cause a

unit malfunction.

To prevent abnormally high temperatures from occurring inside the GP, do not restrict or block the GP

unit’s rear-face ventilation slots.

Do not operate the GP in areas where large, sudden temperature changes can occur. These changes can

cause condensation to form inside the GP, possibly causing it to malfunction.

Do not allow water, liquids or metal fragments to enter inside the GP unit’s case, since they can cause

either a malfunction or an electric shock. The allowable pollution degree is 2.

Do not operate or store the GP in locations where it can be exposed to direct sunlight, high temperatures,

excessive dust, moisture or vibration.

Do not operate or store the GP where chemicals evaporate, or where chemicals are present in the air.

Corrosive chemicals: Acids, alkalines, liquids containing salt

Flammable chemicals: Organic Solvents

Do not use paint thinner or organic solvents to remove dirt or oil from the GP unit’s surface. Instead, use a

soft cloth moistened with a diluted neutral detergent.

Do not use or store the GP in areas with direct sunlight, since the sun’s ultraviolet rays may cause the

LCD’s quality to deteriorate.

Do not store the GP in an area where the temperature is lower than that recommended in the GP unit’s

specifications. Doing so may cause the LCD display’s liquid to congeal, which can damage the LCD.

Also, if the storage area’s temperature becomes higher than the specified level, the LCD’s liquid may

become isotropic, causing irreversible damage to the LCD. Therefore, only store the GP in areas where

temperatures are within the GP unit’s specifications.

After turning OFF the GP, be sure to wait a few seconds before turning it ON again. The GP may not oper-

ate correctly if it is restarted too quickly.

Be sure to back up the GP screen data and logic programs in case they are lost accidentally.

LCD Panel Usage Precautions

• The LCD panel’s liquid contains an irritant. If the panel is damaged and any of this liquid contacts your skin,

immediately rinse the area with running water for at least 15 minutes. If the liquid gets in your eyes, immediately

rinseyour eyes with running water for at least 15 minutes and consult a doctor.

• The GP unit’s LCD screen may flicker or show unevenness in the brightness of certain images or at some contrast

settings. This is an LCD characteristic and not a product defect.

• There’s an individual difference in brightness and tone of LCD screen. Please be aware of this difference before using

the lined-up plural units.

• Depending on the ambient temperature, LCD displays may sometimes look whitish (at high temperatures) or blackish

(at low temperatures). This is an LCD characteristic and not a product defect.

• Some of GP unit’s LCD screens may contain light or dark pixels. This is an LCD characteristic and not a product

defect.

• Extended shadows, or “Crosstalk” may appear on the sides of screen images. This is an LCD characteristic and not a

product defect.

• The color displayed on the GP unit’s LCD screen may appear different when seen from outside the specified viewing

angle. This is an LCD characteristic and not a product defect.

• When the same image is displayed on the GP unit’s screen for a long period, an afterimage may appear when the image

is changed. If this happens, turn off the GP, wait 10 seconds and then restart the unit. This is an LCD characteristic and

not a product defect.

• To prevent an afterimage:

* Set the GP unit’s display OFF feature when you plan to display the same screen image for a long period of time.

* Change the screen image periodically and try to not display the same image for a long period of time.

• Please be aware that characteristics of the GP unit’s LCD screen with a white LED backlight may change gradually

owing to the deterioration of the backlight LED and the LCD display may look bluish.

About the Manuals

For the detailed information on GP3000 Series, refer to the following manuals.

• Maintenance/Troubleshooting

For the Offline Settings, see Maintenance/Troubleshooting (Offline Settings Guide).

• GP-Pro EX Device/PLC Connection Manual

• GP-Pro EX Reference Manual

The manuals can be downloaded from Pro-face Home Page “Otasuke Pro!”.

URL “Otasuke Pro!”

http://www.pro-face.com/otasuke/

Information Symbols

This manual uses the following icons:

GP3000 Series Model Name Indication

Model name

***

****

Indicates a warning or a product limitation. Be sure to follow the instructions given with

this icon to ensure the safe operation of the GP.

Screen Editor Indicates the GP-Pro EX software.

PLC Abbreviation for Programmable Logic Controller.

Logic program Indicates a ladder program created with the GP-Pro Ex.

* Indicates useful or important supplemental information.

Contains additional or useful information.

Indicates pages containing related information.

2 GP-3200 series (3.8-inch): QVGA (320 x 240 dots)

3 GP-3300 series (5.7-inch): QVGA (320 x 240 dots), VGA (640 x 480 dots)*1

4 GP-3400 series (7.5-inch): VGA (640 x 480 dots)

5 GP-3500 series (10.4-inch)*2: VGA (640 x 480 dots),SVGA(800 x 600 dots)*3

6 GP-3600 series (12.1-inch): SVGA (800 x 600 dots)

7 GP-3700 series (15-inch): XGA (1024 x 768 dots)

00 Standard machine

10 *1*3

01 Low-cost machine

50 Multimedia machine

60 *1*3

A Monochrome amber/red mode LCD

B Monochrome blue mode LCD

L Monochrome LCD

S STN color LCD

T TFT color LCD

U TFT Color LCD (Ultra luminance)

DAF AC type power supply is used.

D24 DC type power supply is used.

Omitted Standard type

D81K DIO board type (sink type)

D81C DIO board type (source type)

FN1M FLEX NETWORK board type

CA1M CANopen board type

*1 AGP-3310T/3360T only.

*2 The AGP-3500L and The AGP-3500S have the same dimensions as a 12.1-inch display unit.

*3 AGP-3510T/3560T only.

SEE

AB C ED

GP3000 Series Model Names

Series Names Models

GP3000 series

GP-3200 series AGP-3200A AGP3200-A1-D24

AGP-3200T AGP3200-T1-D24

GP-3300 series

AGP-3300L AGP3300-L1-D24

AGP-3300L-D81 AGP3300-L1-D24-D81K

AGP3300-L1-D24-D81C

AGP-3300L-FN1M AGP3300-L1-D24-FN1M

AGP-3300L-CA1M AGP3300-L1-D24-CA1M

AGP-3300S AGP3300-S1-D24

AGP-3300S-D81 AGP3300-S1-D24-D81K

AGP3300-S1-D24-D81C

AGP-3300S-CA1M AGP3300-S1-D24-CA1M

AGP-3300T/U AGP3300-T1-D24

AGP3300-U1-D24

AGP-3300T-D81 AGP3300-T1-D24-D81K

AGP3300-T1-D24-D81C

AGP-3300T-FN1M AGP3300-T1-D24-FN1M

AGP-3300T-CA1M AGP3300-T1-D24-CA1M

AGP-3302B AGP3302-B1-D24

AGP-3301L AGP3301-L1-D24

AGP-3301S AGP3301-S1-D24

AGP-3310T AGP3310-T1-D24

AGP-3360T AGP3360-T1-D24

GP-3400 series

AGP-3400S AGP3400-S1-D24

AGP-3400S-D81 AGP3400-S1-D24-D81K

AGP3400-S1-D24-D81C

AGP-3400S-CA1M AGP3400-S1-D24-CA1M

AGP-3400T AGP3400-T1-D24

AGP-3400T-D81 AGP3400-T1-D24-D81K

AGP3400-T1-D24-D81C

AGP-3400T-FN1M AGP3400-T1-D24-FN1M

AGP-3400T-CA1M AGP3400-T1-D24-CA1M

AGP-3450T AGP3450-T1-D24

GP-3500 series

AGP-3500L AGP3500-L1-D24

AGP-3500L-D81 AGP3500-L1-D24-D81C

AGP-3500S AGP3500-S1-AF

AGP3500-S1-D24

AGP-3500S-D81 AGP3500-S1-AF-D81K

AGP3500-S1-AF-D81C

AGP3500-S1-D24-D81K

AGP3500-S1-D24-D81C

AGP-3500S-CA1M AGP3500-S1-AF-CA1M

AGP3500-S1-D24-CA1M

AGP-3500T AGP3500-T1-AF

AGP3500-T1-D24

AGP-3500T-D81 AGP3500-T1-AF-D81K

AGP3500-T1-AF-D81C

AGP3500-T1-D24-D81K

AGP3500-T1-D24-D81C

AGP-3500T-FN1M AGP3500-T1-AF-FN1M

AGP3500-T1-D24-FN1M

AGP-3500T-CA1M AGP3500-T1-AF-CA1M

AGP3500-T1-D24-CA1M

AGP-3510T AGP3510-T1-AF

AGP-3510T-CA1M AGP3510-T1-AF-CA1M

AGP-3550T AGP3550-T1-AF

AGP-3560T AGP3560-T1-AF

GP-3600 series

AGP-3600T AGP3600-T1-AF

AGP3600-T1-D24

AGP-3600T-D81 AGP3600-T1-AF-D81K

AGP3600-T1-AF-D81C

AGP3600-T1-D24-D81K

AGP3600-T1-D24-D81C

AGP-3600T-FN1M AGP3600-T1-AF-FN1M

AGP3600-T1-D24-FN1M

AGP-3600T-CA1M AGP3600-T1-AF-CA1M

AGP3600-T1-D24-CA1M

AGP-3650T AGP3650-T1-AF

GP-3700 series AGP-3750T AGP3750-T1-AF

AGP3750-T1-D24

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