Pregis Easypack coiler-lite User manual
Operating Manual (EN)
52-OM216-1
English
Easypack®
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Safety Information
Description and Purpose of Machine
Specification and Maintenance
Set Up
Controls
Pre-start checks
Operation
Paper Jam
Troubleshooting
EC Declaration of Conformity
3
4
5
6
8
10
11
13
14
15
Contents
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Always switch off the machine from the mains supply before
freeing paper jams, lifting the top cover or cleaning.
• Never damage or remove factory installed safety stickers. If a safety sticker is
lost, damaged, or becomes illegible, report this condition to a supervisor and
obtain a replacement sticker from Pregis.
• When moving the Coiler ensure that the power lead and the flying lead con-
necting the Coiler to the Packmaster™ pro are disconnected.
• Keep the work area clean and uncluttered. Walkways and access/egress routes
should always be free of packing material and debris to prevent a slipping or
tripping hazard.
• Ensure that all covers, guards and other safety devices are in place. NEVER
disable a safety device for any reason.
• Never leave the equipment unattended while operating. Turn the machine off if
you must leave the work area.
• Keep body parts and clothing away from moving components.
• DO NOT operate equipment if you are under the influence of alcohol, drugs
or medications that can make you less alert or affect your judgment.
The machine can be stopped at any time by pressing the red (0) switch. This cuts all
supply to the control panel and motors.
THIS MACHINE MUST BE EARTHED
The wires in the mains cable are coloured as such:
GREEN/YELLOW
BLUE
BROWN
EARTH
NEUTRAL
LIVE
• It is important that this machine is installed, maintained and used
correctly to avoid the risk of injury.
• This machine contains dangerous voltages and rotating mechanical parts.
• Use the machine only for the purposes described in the Operating Manual.
• This machine is to be used only by trained personnel.
• The machine is to be serviced or repaired only by Pregis.
Safety Information
•The machine uses a 120/230V(±10%), 50/60Hz, single-phase AC supply.
•To protect against electrical shock, do not immerse the plug or mains cable in
water or spray with liquids.
•Unplug from the electrical supply when not in use.
•Do not operate this machine with a damaged mains cable or plug.
•To disconnect from electrical supply, grip the plug - do not pull on the mains
cable.
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The Pregis Coiler-lite produces large quantities of paper coil cushions when used in con-
junction with the Pregis Packmaster™ pro. Paper coil cushions provide light, strong pack-
aging options which mould to the shape of the items to be protected and are manufac-
tured using 100% recycled materials.
Paper coils can be made using 52/90gsm and 70gsm white or brown paper. The coils can be
produced at sizes ranging from 30cm to 70cm diameter. All of our paper is 100% recycled,
100% recyclable and 100% biodegradable.
These coils can be produced quickly either for immediate use or to store for later use. The
Coiler is simple to use providing a hands-free repeat option which allows production to con-
tinue. Advanced safety features ensure safe operation at all times.
The Machine is of rugged design and construction and is quickly wiped over for cleaning
purposes.
The Machine is designed to meet EC safety standards and requires connection only to a
suitable electrical supply.
Tine (part of the
winding head)
Description and Purpose of Machine
Coiler-lite
Control
Console
Sensors
Holding arms
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Specification
Maintenance
Specification and Maintenance
Machine Weight (Coiler-lite only) 30 kg
Machine dimensions (mm)
With/ without Packmaster™ pro
(L) 1910 / 1510
(W) 840 / 520
(H) 885—1285 / 510
Coil diameter From 300mm – 700mm (approx.)
Coil depth 200mm Nominal
Average output speed 26 m/min (Automatically matched to
Packmaster™ Pro)
Ideal usage On demand
Supply 120V/230V AC, 50/60 Hz
Max power input 350W
Compatible with all Packmaster™ Pro paper grades. Single ply or twin
-ply grades from 70gsm to 52/90gsm. White and brown paper options
• Always unplug the Machine before clearing a jam or cleaning the
Machine.
• Activity around the machine should not put the mains supply cable and
foot switch line in danger of sustaining damage or being a trip hazard.
• If in doubt, unplug the Machine and contact your local Pregis office.
• Do not allow water or other liquids to drip on or into the Machine.
• If the Machine fails to operate, check the Troubleshooting Guide.
• Clean the Coiler using a lint free cloth.
• Clean the paper contact surfaces with a silicone based furnish polish
• Ensure the two sensors (just to the left of the winding head) are free of
dust (TAKE CARE - THESE ARE FRAGILE)
• If the Machine still fails to operate after checking against the Guide,
contact Pregis.
• There are no user serviceable parts inside the Machine.
• Refer to the ‘Troubleshooting’ Guide for operational issues.
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Set Up
1. Using a hoist, lift and align the
Packmaster™ Pro to its frame.
2. Remove the existing bolts on
either side and replace with M12 x
110mm bolts.
4. Secure with nuts and tighten.
3. Align additional holding bars to the
newly added bolts.
Setting up the Packmaster™ Pro for the Coiler-lite
5. The machine should look like this.
The Coiler-lite, Packmaster™ Pro and the frame arrive detached from each other and will
require assembly. NOTE: This should be done only by Pregis engineers.
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Set Up
1. Two people to lift the Coiler-lite
and align with the front of the
Packmaster™ Pro.
2. Align and connect the holding arms
from the Coiler-lite into the newly
added holding arms of the
Packmaster™ Pro.
4. Once all four bolts are in, tighten and
secure.
3. With one person navigating the
Coiler-lite for alignment, loosely
screw in the bolts to hold into place.
Attaching the Coiler-lite to the Packmaster™ Pro
NOTE: This should be done only by Pregis.
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Controls
Location of controls
Mains Power Switch Switch illuminates when switched on.
Control box Refer to the next page for an explanation of the Control Console
functions.
Coiler-lite Control Console
Packmaster Pro
Control Console
Power switch on reverse
side of Coiler-lite
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Controls
Control console functions
‘Stop’
Button
‘Home’
Button
‘Start’
Button
Power
Indicator
Coil
Indicator
Tail switch
position
Coil size
control
Power Indicator Illuminates when the Coiler-lite is switched on
Start Button Press the green ‘Start’ button to start the Coiler-lite.
Stop Button Press the red ‘Stop’ button to prematurely stop the Coiler-lite mid-cycle.
Home Button Resets the Coiler-lite, if an error has occurred.
Coil Indicator Illuminates whilst making a coil and flashes when the coil is completed and
requires removal.
Coil Size Control Selects the required coil size. The coil size will vary with different grades of
paper.
Tail Position
Switch
This selects the position of the ‘tail’ of the coil.
Switch to left (normal position) - coil is completed with the tail in the bottom
position which keeps the tail in position until the coil is removed.
Switch to the right - coil is completed with the tail in the top position allowing
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Pre-start checks
1. Plug in the 5WAY XLR plug as shown.
2. Plug in mains and switch ON the
Packmaster™ Pro and check switch
is illuminated.
3. Plug in mains and switch ON
the Coiler-lite and check switch
is illuminated.
4. Ensure the sensor lights, control console light and dots on the
Packmaster Pro console are displayed.
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