Precor Experience 700 line Series User manual

Service Manual

Experience™Series 700 line

TRM700-16 Base

Treadmill

120 VAC and 240 VAC

Contents

1Introduction 1

General Information 4

Model and Serial Numbers 4

Orientation 5

Covers and Panels 6

Tools 7

Specification Summary Table 7

Understanding bolt grades 8

Parts 9

Lubricants 9

Cleaning Solutions 9

Input Power Requirements 10

CATV RF Cable and Ethernet Requirements 11

Treadmill Placement and Spacing Requirement 13

Safety Guidelines 14

Safety guideline you need to know and follow: 14

2Operation Verification 16

Operation Verification Tests. 16

Error Code Verification 16

Console Hardware ValidationDiagnostic Tests: 16

Operational Tests 17

Running Belt Tracking 17

Return to service 17

3Standard Service and Diagnostics Software 18

About 18

Service Access Codes 18

Page ii

How to Access the Service and Diagnostics Menus 19

P10, P20, and P30 consoles 19

P80 consoles 19

P62 and P82 consoles 20

Navigating the Service Menus 21

P10 & P30 consoles 21

P80 and P82 consoles 22

P62 consoles 22

Hardware Validation Service Menu (51765761) 23

P10, P20, and P30 consoles 23

P62, P80, and P82 consoles 25

Club Settings Service Menu (5651565) 26

P10 & P30 consoles 27

P62, P80, and P82 Console 28

About menu 28

Equipment Usage menu 30

System Settings menu 30

Maintenance menu 34

Information Display (65) 35

P10, P20, and P30 consoles 35

P62, P80, and P82 consoles 37

4Adjustment Procedures 38

Available Adjustment Procedures 38

Drive Belt Tension and Alignment Adjustment 39

About 39

Procedure 39

Running Belt Tension and Tracking Adjustment 43

About 43

Tools 43

Page iii

Specification 43

Procedure 44

Lift Motor Calibration 49

About 49

Specifications 49

Procedure 49

Lift Platform Assembly Access 52

5Replacement Procedures 57

Available Replacement Procedures 57

Covers and Panels Replacement 58

About 58

Hood Cover Replacement 60

Hood Transition Cover Replacement 61

Trim Landing Covers Replacement 63

Trim End Cap Covers Replacement 66

Trim Side Cover Replacement 68

Dash Back Cover Replacement 70

Dash Front Cover Replacement 71

Dash Top and Bottom Cover Replacement 72

Side Arm Upper/Lower Covers Replacement 76

Power Cord Replacement 77

About 77

Procedure 77

ON/OFF SW Circuit Breaker Replacement 79

About 79

Wire Diagram 80

Procedure 80

ASL PCA Replacement 83

Page iv

About 83

Wire Diagram 83

Procedure 84

E-Stop "Emergency Switch" Replacement 88

About 88

Procedure 88

Motor Controller (MC) Replacement 89

About 89

MC Wire Diagram 90

MC Connector Definition 91

MC Status Light 96

Replacement Procedure 97

Motor Controller Fan Replacement 100

About 100

MC Fan Connector Definition 100

Drive Belt Replacement 105

About 105

Procedure 105

Drive Motor Replacement 112

About 112

Drive Motor Cable Schematic 113

Procedure 113

Drive Roller Replacement 119

About 119

Procedure 119

Take-up Roller Replacement 124

About 124

Procedure 124

Running Belt and Deck Replacement Procedure 128

Page v

About 128

Procedure 128

Lift Motor Replacement 135

About 135

Specification 135

Lift Motor Fuse 135

Lift motor cable schematic 136

Procedure 136

Lift Platform Replacement 146

About 146

Procedure 146

6Troubleshooting 152

About 152

Introduction To Troubleshooting 152

Basic Steps 152

Validate the customer reported issue: 152

Verify the Input Power Condition (Powered units only) 153

Verify that the console is operating correctly 153

Review the Error Log or CPA Event Log for any active error codes 153

Verify (reproduce) the issue. 153

Perform hardware validation diagnostic tests 154

Verify Club settings 154

Verify that there are no new error codes 154

Verify service bulletins 154

Standard Error Codes 155

About 155

Viewing Error Codes (Error Log & Event Log) 156

Error Code Troubleshooting Guide 156

Troubleshooting with Error Codes 156

Page vi

Error Log & CPA Event Log 157

About 157

Accessing the Error Log & CPA Event Log 157

Using The Error Log (P10, P20, and P30 consoles) 158

Using the CPA Event Log (P62, P80, and P82 consoles) 158

Active Status Light (ASL) 160

About 160

ASL Overview 160

ASL States 161

ASL Settings and Functions 162

System Troubleshooting Procedures 166

Available System Troubleshooting Procedures 166

Tripped Circuit Breaker 167

Input Power Troubleshooting 171

Console Power Troubleshooting 173

Communications Error Troubleshooting 175

Machine Controls Troubleshooting 177

Auto Stop Troubleshooting 179

E-Stop not Communicating Troubleshooting 180

Heart Rate Monitor Troubleshooting 181

Drive Motor System Troubleshooting 184

Incline Lift System Troubleshooting 188

Error Code 40 "NO Lift Motion Detected" 189

Possible Fault Causes: 190

Running Belt Troubleshooting 193

7Preventive Maintenance 195

About 195

Maintenance Schedule 195

Running Belt and Deck Cleaning Procedure 200

Page vii

8Theory of Operation 203

What's New 203

Console Upper PCA and Base Lower PCA Operation 203

Console - Upper PCA board (UPCA) 203

Base - Lower PCA board (LPCA) 204

COMM Communication Interface Cable 204

Active Status Light (ASL) 204

205

9System Wiring Diagram 206

System Wire Diagram Overview 206

System Wire Diagram - Connector Pins 207

COMM Cable Wire Diagram 208

Console Wire Diagram 209

Power Entry Assemble Wire Diagram 210

10Parts Exploded View Diagram & Parts List 211

About 211

Exploded View Diagram 212

Parts List 219

Appendix A : Edition Information i

Edition i

Appendix B : Notices and Safety ii

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Instruction ii

Safety Notices iii

Page viii

1Introduction

If you are not a Precor certified servicer, you must not attempt to service any Precor Product.

Call your dealer for service information.

WARNING: This service documentation is for use by Precor certified servicer pro-

viders only. Personal injury can result from electrical shock and/or mechanical moving

parts.

This service manual applies to the Experience™ Series 700 Line treadmills. This document

contains information required to service, repair, troubleshoot, and maintain the treadmill.

Model TRM700-16 Base Configuration

TRM731 TRM700 base (0.5-12 mph, 0-15% incline) with P30 console

TRM761 TRM700 base (0.5-12 mph, 0-15% incline) with P62 console

TRM781 TRM700 base (0.5-12 mph, 0-15% incline) with P82 console

Separate Base/Console Service Manuals

There are separate service manuals for the machine base and consoles. Use this service

manual to service, repair, and maintain the machine base. Refer to the particular console ser-

vice manual for console service, repair, and maintenance information.

Additional Documentation

There is also an online web version if you have internet access at: Online Service Manuall

Page 1

1 Introduction

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