Polaris Sprotsman 700 Guide

WARNING

The engine exhaust from this

product contains chemicals

known to cause cancer, birth de-

fects or other reproductive harm.

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WELCOME

Thank you for choosing Polaris, and welcome to our world-wide

family of Polaris enthusiasts. Polaris proudly produces an exciting line

of recreational products, including snowmobiles, all-terrain vehicles,

personal watercraft, utility vehicles, and Victory motorcycles.

We believe Polaris sets the standard of excellence for all recreational

vehicles manufactured in the world today. Many years of experience in

engineering, design, and development have gone into making your

Polaris vehicle the finest machine we’ve ever produced.

Follow the instructions and recommendations in this Owner’s Manual

for safe and enjoyable operation of your vehicle. Your Owner’s Manual

contains instructions for minor maintenance. Major repairs are covered

in the Polaris Service Manual and should be performed by a Factory

Certified MSD (Master Service Dealer) Technician.

Your Polaris dealer knows your vehicle best and is interested in your

complete satisfaction. Return to your dealership for all of your service

needs during, and after, the warranty period.

Polaris also takes great pride in our PAA (Parts Apparel and

Accessories) which are available on our online store

www.purepolaris.com. Have your accessories and clothing delivered

right to your door!

Polaris and Polaris The Way Out are registered trademarks of Polaris

Industries Inc.

Polaris Industries Inc.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited

for anyone under 16 years of age.

Know Your Vehicle

As the operator of the vehicle, you are responsible for your personal

safety, the safety of others, and the protection of our environment.

Read and understand your owner’s manual, which includes valuable

information about all aspects of your vehicle, including safe operating

procedures.

Safety Training

When you purchased your new ATV, your dealer offered a hands-on

safety training course that covers all aspects of vehicle safety. You

were also provided with printed materials that explain safe operating

procedures. You should review this information on a regular basis.

If you purchased a used Polaris ATV from a party other than a Polaris

dealer, you can request this free safety training from any authorized

Polaris dealer.

NOTE: Illustrations used in this manual are for general representation

only. Your model may differ.

WARNING

Failure to follow the warnings contained in this manual can result

in severe injury or death.

A Polaris ATV Pro 500 is not a toy and can be hazardous to

operate. This vehicle handles differently than other vehicles, such

as motorcycles and cars. A collision or rollover can occur quickly,

even during routine maneuvers like turning, or driving on hills or

over obstacles, if you fail to take proper precautions.

Read and understand your owner’s manual and all warnings

before operating a Polaris ATV Pro 500.

TABLE OF CONTENTS

Vehicle Identification Numbers 6. . . . . . . . . . . . . .

Vehicle Specifications 7. . . . . . . . . . . . . . . . . . . . . .

Safety 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Understanding Warnings 9. . . . . . . . . . . . . . . . . . . . . . . . .

Key Safety Issues 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Decals and Locations 14. . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator Safety 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Features and Controls 44. . . . . . . . . . . . . . . . . . . . .

Controls 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Features 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre Ride Inspection 62. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vehicle Break-In Period 63. . . . . . . . . . . . . . . . . . . . . . . . .

Starting the Engine 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Carrying Loads 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Noise Emission Control System 69. . . . . . . . . . . .

Riding 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre Ride Inspection 70. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe Riding Tips 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

Maintenance and Lubrication 82. . . . . . . . . . . . . . .

Periodic Maintenance Schedule 82. . . . . . . . . . . . . . . . . .

Lubrication Recommendations 88. . . . . . . . . . . . . . . . . . .

Maintenance Record 92. . . . . . . . . . . . . . . . . . . . . . . . . . .

Cooling System 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubrication 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filter Systems 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lights 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spark Plugs 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water Immersion 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spark Arrestor 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PVT 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Panel Removal 130. . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning and Storage 131. . . . . . . . . . . . . . . . . . . . . . . . . .

Trouble Shooting 135. . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagram 140. . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VEHICLE IDENTIFICATION NUMBERS

The frame vehicle identification number (VIN) (1) and engine serial

number (2) are important for model identification when registering

your vehicle, when obtaining insurance, and when ordering

replacement parts. If your vehicle is stolen, these numbers are essential

to its recovery and identification.

NOTE: Record your vehicle’s ID numbers in the spaces provided.

Remove the spare key and store it in a safe place. Your key can be

duplicated only by mating a Polaris key blank with an existing key.

NOTE: If both keys are lost, see your dealer for ignition switch

replacement.

Frame VIN:

Engine Serial Number:

Vehicle Model Number:

Dealer Imprint:

VEHICLE SPECIFICATIONS

SPORTSMAN 700

Gross Vehicle Weight 1240 lbs.

Fuel Capacity 4.75 U.S. Gallons

Towing Capacity 1500 lbs

Hitch Tongue Capacity 150 lbs

Overall Length 85”

Overall Width 46”

Overall Height 47”

Wheelbase 50.75

Ground Clearance 11”

Dry Weight 740 lbs

Minimum Turning Radius 71.5”

Engine Oil Capacity 2 Quarts

Coolant Capacity 3.2 Quarts

Engine EH68ALOE1

Displacement 683

Bore x Stroke 80 x 68

Pilot Jet 45

Main Jet 155

Needle Jet P-6(829)

Jet Needle 4HB41-4

Pilot Screw 1.5

Alternator Output 300 Watts @ 3000 rpm

Compression Ratio 9.78:1

Starting System Electric

Carburetor BST 34mm

Ignition System CDI

Ignition Timing 34 BTDC @ 3500 RPM

Spark Plug / Gap RC7YC / 0.9 mm / .035 in

Lubrication System Pressurized Wet Sump

Driving System Type 4 Wheel Independent Shaft

VEHICLE SPECIFICATIONS

SPORTSMAN 700

Shift Type Side Lever (High, Low, Neutral, Reverse,

Park)

Gear Reduction - Low 7.5/1

Gear Reduction - Reverse 5.11/1

Gear Reduction - High 2.89/1

Drive Ratio - Front: 3.82/1

Drive Ratio - Final 3.10/1

Tire Size - Front 25 x 8 - 12

Tire Size - Rear 25 x 11 - 12

Front Brake Hydraulic Disc

Rear Brake Hydraulic

Parking Brake Hydraulic lock, all wheel

Headlight (watts) 1 - Single Beam on Handlebar (50)

2 - Single Beam on Grill (27)

Taillights (watts) 8.26

Brake Light (watts) 26.9

Instrument Cluster LCD

Clutching and Jetting Charts

Altitude AMBIENT

TEMPERATURE

Below 40°F

Below 5°C

+40°Fand above

+5°C to & above

Meters

(Feet)

0-1800

(0-6000)

175 162.5

1800-3700

(6000-12000) 150 140

Altitude Shift

Weight Drive Clutch

Spring Driven

Clutch

Spring

Helix*

Meters

(Feet) 0-1800

(0-6000) 20-56

PN 5631315 Blue/Green

PN 7041157 White/Yellow

PN 7041635 EBS

PN 5132751

1800-3700

(6000-12000) 20-54

PN 5631214 Blue/Green

PN 7041157 White/Yellow

PN 7041635 EBS

PN 5132751

EBS models require no helix / spring adjustment

This manual suits for next models

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