Polaris 6X6 User manual

WARNING

The engine exhaust from this

product contains chemicals

known to cause cancer, birth de-

fects or other reproductive harm.

Indicates a potential hazard that could result in serious

injury or death.

WARNING

We’ve created a web site, just for YOU!!

STechnical tips

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SParts and Service Manual information

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www.polarisindustries.com/owner

WELCOME

Thank you for choosing Polaris, and welcome to our world-wide

family of Polaris enthusiasts. Polaris proudly produces an exciting line

of recreational products, including snowmobiles, all-terrain vehicles,

personal watercraft, utility vehicles, and Victory motorcycles.

We believe Polaris sets the standard of excellence for all recreational

vehicles manufactured in the world today. Many years of experience in

engineering, design, and development have gone into making your

Polaris vehicle the finest machine we’ve ever produced.

Follow the instructions and recommendations in this Owner’s Manual

for safe and enjoyable operation of your vehicle. Your Owner’s Manual

contains instructions for minor maintenance. Major repairs are covered

in the Polaris Service Manual and should be performed by a Factory

Certified MSD (Master Service Dealer) Technician.

Your Polaris dealer knows your vehicle best and is interested in your

complete satisfaction. Return to your dealership for all of your service

needs during, and after, the warranty period.

Polaris also takes great pride in our PAA (Parts Apparel and

Accessories) which are available on our online store

www.purepolaris.com. Have your accessories and clothing delivered

right to your door!

Polaris and Polaris The Way Out are registered trademarks of Polaris

Industries Inc.

Polaris Industries Inc.

ATTENTION!

This is an ADULT VEHICLE ONLY; not a toy. Operation is

prohibited for anyone under 16 years of age. READ AND

UNDERSTAND WARNINGS AND OWNER’S MANUAL BEFORE

OPERATION.

KNOW YOUR VEHICLE BEFORE YOU BEGIN RIDING!

Read this manual thoroughly referring to the various areas which are

being discussed on your machine. Operating this vehicle carries with it

responsibilities for your personal safety, the safety of others, and the

protection of our environment.

SAFETY TRAINING

When you purchased this vehicle your dealer offered a hands-on safety

training course covering all aspects of vehicle safety. In addition, you

were provided with certain printed material which instructs you on safe

operating procedures.

You should review this information on a regular basis. In the event

you purchased a used Polaris vehicle from a party other than a Polaris

dealer, you can obtain this safety training at no charge from any

authorized Polaris dealer.

Failure to follow the warnings contained in this manual can result in

SEVERE INJURY OR DEATH.

NOTE: Illustrations used in this manual are for general representation

only. Your model may differ.

TABLE OF CONTENTS

Vehicle Identification Numbers 6..............

Safety 7 - 20.................................

Understanding Warnings 7.........................

Key Safety Issues 8...............................

Decals and Locations 13...........................

Operator Safety 21................................

Controls and Features 37 - 49.................

Controls 37.......................................

Features 47......................................

Operation 50 - 56.............................

Pre Ride 50......................................

Vehicle Break-In Period 51.........................

Starting the Engine 52.............................

Carrying Loads 54................................

Noise Emission Control System 57............

Riding 58 - 72................................

Pre Ride Inspection 58............................

Riding Safely 59..................................

TABLE OF CONTENTS

Maintenance and Lubrication 73 - 117..........

Tools 73.........................................

Periodic Maintenance Schedule 74..................

Lubrication Recommendations 77...................

Maintenance Record 85...........................

Cooling System 86................................

Filter Systems 88.................................

Adjustments 90...................................

Spark Plugs 103..................................

Spark Arrestor 104................................

Recoil Housing 106................................

PVT 107.........................................

Battery 108.......................................

Lights 111........................................

Cleaning and Storage 115..........................

Specifications 118 - 119.......................

Wiring Diagram 120..........................

Trouble Shooting 121 - 123....................

Warranty 124 - 125...........................

VEHICLE IDENTIFICATION NUMBERS

Important: Record these numbers from your vehicle in the spaces

provided.

1. Frame VIN

2. Engine Serial Number (Right front side of engine crankcase)

The vehicle frame and engine serial numbers are important for model

identification when registering your vehicle, obtaining insurance or

whenever replacement parts are required. In the event your vehicle

were stolen these numbers are essential to the recovery and

identification of your vehicle.

Dealer Imprint

Remove the spare key and store in a safe place. Your key can be

duplicated only by obtaining a key blank from Polaris and having it

cut by mating it with your existing key.

SAFETY

Understanding Warnings

The following two pages identify signal words and symbols that appear

in this manual. Your safety is involved when these words and symbols

are used. Become familiar with their meanings before reading the

manual.

The safety alert symbol, on your vehicle or in this manual,

alerts you to the potential for personal injury.

Indicates a potential hazard that could result in serious injury or

death.

Indicates a potential hazard that may result in minor personal

injury or damage to the machine.

WARNING

CAUTION

NOTE

“NOTE:” will alert you to important information or instructions.

Indicates a situation that may result in damage to the machine.

CAUTION

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