Polaris 120 XC SP Guide

Read, understand, and follow all of the instructions and

safety precautions in this manual and on all product labels.

Failure to follow the safety precautions could result in

serious injury or death.

WARNING

The engine exhaust from this

product contains chemicals known

to cause cancer, birth defects or

other reproductive harm.

PROPOSITION 65

WARNING

Snowmobile engines discharge fuel

and exhaust, which contain chemicals

known to the State of California to

cause cancer and birth defects or other

reproductive harm, onto the snow on

which they operate. Keep this engine

properly tuned and avoid unnecessary

idling and spillage during fueling.

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STechnical tips

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www.polarisindustries.com/owner

FOREWORD TO PARENTS

Thank you for purchasing a Polaris snowmobile and welcome to our

world wide family of Polaris enthusiasts. Polaris takes great pride in

engineering a product for the youngsters of the sport. Afterall, kids

need a Way Out too.

Following the instructions and recommendations in this manual will

help assure safe and enjoyable operation of your vehicle. Your Owner’s

Manual also contains instructions for minor maintenance. Major

repairs are covered in the Polaris Service Manual and should be

performed by a Factory Certified MSD (Master Service Dealer)

Technician.

Before the snowmobile is used, take a few minutes to read through this

manual and familiarize yourself and your child with maintenance and

operation procedures. It may be the most important time spent in

knowing how to keep your machine running perfectly every day.

This manual also contains important pages devoted to safety and

environment. Since the operator will be a newcomer to this exciting

winter sport, make certain he understands his information.

Polaris Industries Inc.

Comments and suggestions regarding this manual may be forwarded in

writing to: Polaris Industries Inc., Consumer Service, 2100 Highway

55Medina, MN 55340

TABLE OF CONTENTS

RIDER’S SECTION R--1 - R--14

Understanding Warnings R--1 - R--2

Know Your Machine R--3 - R--7

Pre Operation Check R--8 - R--9

Riding Rules R--10 - R--14

ADULT SECTION A--1 - A--77

Understanding Warnings A--2 - A--3

Safety Decals

Pre Operation Check A--7 - A--9

Operation Warnings A--10 - A--21

Preservation of the Environment A--22 - A--23

Identification and Specifications A--24 - A--25

Engine Break-in A--26 - A--27

Operation A--28 - A--36

Maintenance A--37 - A--67

Troubleshooting A--68

Accessories and Paint Codes A--69

Speicifications and Jetting Chart A--70

Wiring Diagram A--71

Service and Warranty Information A--72 - A--73

Warranty A--74 - A--77

R--1

IMPORTANT NOTES FOR OWNERS AND

DRIVERS

nAfter you read this manual store it in the vehicle for convenient

reference. It should remain with the vehicle when sold.

nThis manual contains the latest information at the time of printing.

We reserve the right to make product changes and improvements

without further notice.

nThe drawings and photos used in this manual are general

representations. Your model may differ.

nFollow the maintenance program outlined in this manual.

Preventive maintenance ensures the critical components of the

snowmobile are inspected by your dealer at various mileage

intervals.

nYou and your dealer must complete the registration form included

with your snowmobile and forward it to us. This completed form is

necessary to insure warranty coverage.

nProtect and preserve your right to ride by joining your local trail

riding clubs.

nPolaris and Polaris The Way Out are registered trademarks.

nPolaris designs and manufactures a full line of personal

recreational vehicles. Visit our web site at

www.polarindustries.com for more exciting details on The Way

Out.

Parents should sit down with their child and read the Rider’s

Section with them before letting them use this snowmobile.

Parents should also read the Adult Section before allowing their

child to ride this snowmobile.

IMPORTANT

R--2

IMPORTANT NOTES FOR OWNERS AND

DRIVERS

PARENTS: Do not allow anyone under the age of 6 to operate this

machine. Review the information in this manual with any child who

may be operating the snowmobile. It is up to you to teach any operator

the proper and safe way to ride a snowmobile. You must set

boundaries and adhere to them, keeping the operator’s safety foremost

in your mind. Never allow a child to operate this machine without

adult supervision.

CHILDREN: Before you ride your new Polaris snowmobile, there are

some important things you should know. How to keep safe is the most

important thing. You must also learn some things that will keep you

and those around you safe while you are riding.

Pay attention when you see these symbols and these words:

This is the safety alert symbol. When you see this

symbol on your machine or in this manual it means PAY

ATTENTION. If you don’t, you could get hurt very badly

or even killed. Your safety is involved!

Parents should sit down with their child and read the Rider’s

Section with them before letting them use this snowmobile.

Parents should also read the Adult Section before allowing their

child to ride this snowmobile.

IMPORTANT

R--3

KNOW YOUR MACHINE

Before you have an adult start the engine for you for the first time, let’s

learn about the controls on your new machine.

1. Engine Stop Switch - When the engine is running, you can push

this button and the engine will stop. The stop switch must be in

the “up” position to start the engine again.

2. Throttle Control - This makes your snowmobile go forward when

you press it with your thumb. You must always make sure the

throttle control does not stick before you operate your snowmobile.

Read more about it on page R--11.

3. Recoil Starter Handle - Pull this to start your snowmobile. An

adult will help you start it the first time.

4. Choke Knob - You may need to use this to help start your

snowmobile if the engine is cold.

5. Gas Cap - This is where the gas goes that will run your

snowmobile. Your snowmobile will not run without gas. Only

adults should fill the gas tank.

Always have an adult put gas in your machine.

R--4

KNOW YOUR MACHINE

6. Brake Lever - Squeeze this towards the handle to make your

snowmobile slow down or stop.

7. Ignition Switch - The key must be turned “on” before pulling on

the recoil starter handle to start your snowmobile. You can also use

this key to turn off the engine.

8. Tether Strap/Switch - This must always be attached snugly to

your wrist and your machine when you are riding. If you fall off your

snowmobile, the tether will pull off the switch and the engine will stop.

Put one end of the tether strap around your wrist. The other end must

be attached to the snowmobile. Always attach the tether strap before

you ride.

9. Hood Hold-Down - There are two straps to hold down the hood of

your snowmobile. They must always be latched before you start your

machine.

Always take your thumb off the throttle control when you pull

the brake lever.

Never ride without the tether strap attached to your wrist and

machine. Be careful not to get the cord tangled around the

handlebars or any part of your body.

Always make sure that these straps are latched before you ride.

R--5

KNOW YOUR MACHINE

Let’s learn more about your machine before we talk about riding.

1. Hood - The hood covers the moving and hot parts of the engine and

must be securely latched before you ride the snowmobile.

2. Headlight - The headlight is always on when the engine is running. It

helps others see you when you are riding.

3. Windshield - Always keep your windshield clean to help you see

where you are driving.

4. Handlebar - The handlebar is connected to the skis. When you turn

the handlebar, the skis turn in the same direction.

5. Flag - The flag helps other people see where you are riding your

snowmobile. Never remove the flag from your snowmobile.

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