Pioneer PD-F1007 User manual

ORDER NO.

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER ELECTRONIC CORPORATION 1999

FILE-TYPE COMPACT DISC PLAYER

RRV2105

T–ZZR FEB. 1999 Printed in Japan

PD-F1007

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type Model

PD-F1007 Power Requirement Remarks

MY AC220-230V

KEYBORD

INPUT

1. SAFETY INFORMATION....................................2

2. EXPLODED VIEWS AND PARTS LIST .............3

3. SCHEMATIC DIAGRAM...................................10

4. PCB CONNECTION DIAGRAM ....................... 22

5. PCB PARTS LIST.............................................30

6. ADJUSTMENT..................................................34

7. GENERAL INFORMATION ..............................44

7.1 PARTS .......................................................44

7.1.1 IC .......................................................44

7.1.2 DISPLAY ...........................................47

CONTENTS 7.2 DIAGNOSIS................................................48

7.2.1 DISASSEMBLY .................................48

7.2.2 ERROR CCHECK DISPLAY .............51

7.2.3 EXPLANATION OF DISC

DETECTION......................................52

7.3 BLOCK DIAGRAM......................................54

8. PANEL FACILITIES AND SPECIFICATIONS

.......................................................55

PD-F1007

Additional Laser Caution

1.Laser Interlock Mechanism

The position of the switch (VSK1011) for detecting

loading state is detected by the system microprocessor,

and the design prevents laser diode oscillation when

the switch (VSK1011) is not on CLMP terminal side

(CLMP signal is OFF or high level).

Thus, the interlock will no longer function if the switch

(VSK1011) is deliberatery set to CLMP terminal side. (low

level)

The interlock also does not function in the test mode *.

Laser diode oscillation will continue, if pin 33 of

CXA1782CQ (IC151) on the MOTHER BOARDASSY

is connected to GND, or pin 89 of IC351 (LDON) is

connected to low level (ON), or else the terminals of

Q151 are shorted to each other (fault condition).

2.When the cover is opened, close viewing of the

objective lens with the naked eye will cause exposure

to a Class 1 laser beam.

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

should not risk trying to do so and refer the repair to a qualified service technician.

1. SAFETY INFORMATION

IMPORTANT

THIS PIONEER APPARATUS CONTAINS

LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS

SHOULD BE DONE BY A SPECIALLY

INSTRUCTED PERSON.

REAR

PD-F1007/MY

LABEL CHECK

∗Refer to page 35 .

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER: 7 mw

WAVELENGTH: 780 – 785 nm

PD-F1007

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

PACKING PARTS LIST

1 Styrol Protector F PHA1325

2 Styrol Protector R PHA1326

3 Packing Case PHG2368

4 Packing Sheet RHC1023

5 Polyethylene Bag Z21–038

(0.03 ×230 ×340)

6 Operating Instructions PRD1052

(English/French/German/Italian)

7 Operating Instructions PRE1279

(Dutch/Swedish/Spanish/Portuguese)

8 Remote Control Unit PWW1139

(CD-PD094)

9 Battery Cover AZA7204

NSP 10 Dry Cell Batteries (R6P, AA) VEM–013

11 Control Cable (L=1 m) PDE1247

12 Audio Cable (L=1 m) PDE1248

NSP 13 Warranty Card ARY7022

14 KEY Board Label PRW1527

NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Screw adjacent to mark on the product are used for disassembly.

Mark No. Description Part No.

PD-F1007

EFG

19 8

Refer to " 2.3 EXTERIOR (2/2)".

615

(1/2)

11 (2/2)

11 (1/2)

20 20

(2/2)

20 5

Refer to " 2.5 FRONT PANEL

ASSY SECTION".

Hood Base Assy

∗

2.2 EXTERIOR (1/2)

PD-F1007

1 MAIN BOARD ASSY PWZ3823

2 POWER BOARD ASSY PWZ3853

NSP 3 LED BOARD ASSY PWZ3867

4 Strain Relief CM–22B

5 AC Power Cord VDG1061

6 Screw C PBA1106

NSP 7 Under Base PNA2421

8 Bonnet Case PYY1255

9 Rear Base PNA2491

10 Insulator PNW2766

11 Trans Cover PNW2802

12 Joint PNW2805

13 Cord Clamper RNH–184

14 Center Pole PNW2792

15 CR Lens PNW2816

16 POWER Button PAC1884

17 Hood PNW2793

18 Caution Label (HE) PPW1233

19 Caution Label PRW1517

20 Screw BBZ30P080FZK

21 Screw FBT40P080FZK

22 Screw IPZ30P080FMC

23 Binder ZCA–SKB90BK

24 Caution Label VRW1094

25 Screw Cover PNM1340

∗2 Ha Narl PN955R (for service) GEM1016

∗

EXTERIOR (1/2) PARTS LIST

Mark No. Description Part No.

Hood Base Assy Section

NSP 26 DOOR MOTOR BOARD ASSY PWZ3863

NSP 27 DOOR SW BOARD ASSY PWZ3865

28 Belt PEB1300

29 Motor Pulley PNW1634

30 Gear AW PNW2906

31 Hood Base PNW2791

32 Gear M1 PNW2800

33 Gear Pulley VNL1662

34 Slider Motor VXM1033

35 Screw IPZ20P080FMC

∗1 Froil 397 (for service) GYA1001

∗2 Ha Narl PN955R (for service) GEM1016

Mark No. Description Part No.

Hood Base Assy Section

Cut 14 (2/2)

No. 14: Center Pole

Cut

14 (1/2)

Cut

11(2/2)

11(1/2)

No. 11: Trans Cover

PD-F1007

2.3 EXTERIOR (2/2)

Refer to " 2.4 FLOAT BASE

ASSY SECTION".

32 34

43 2

52 36

821

∗

PD-F1007

NSP 1 SENSOR BOARD ASSY PWZ3781

NSP 2 SELECT BOARD ASSY PWZ3785

NSP 3 LOADING BOARD ASSY PWZ3788

NSP 4 LOADING SW BOARD ASSY PWZ3790

NSP 5 RADIATE BOARD ASSY PWZ3791

NSP 6 RECEIVE BOARD ASSY PWZ3792

NSP 7 VOLUME BOARD ASSY PWZ3866

8 Clamp Spring ABH7107

9 Loading Belt AEB7029

10 Gear Pulley B ANW7062

11 Roller B ANW7075

NSP 12 Arm Spring PBH1225

13 L Arm Spring PBH1226

14 Sheet PED1028

15 Clamper PNW2743

16 Gear 1 PNW2819

17 Gear 2 PNW2820

18 Gear Holder PNW2822

19 Slider Cam PNW2823

20 Clamp Support PNW2826

21 Clamp Holder PNW2827

22 Drive Arm PNW2829

NSP 23 Link PNW2830

NSP 24 L Slider PNW2831

NSP 25 L Arm PNW2832

26 Guide L PNW2833

27 Guide R PNW2834

28 Link L PNW2844

29 Drive Cam PNW2873

30 Lock Plate PNA2438

31 Motor Pulley PNW1634

32 Roller PNW2647

33 Disc Rack PNW2790

34 Rack Base PNW2835

35 ST Gear 0.6 PNW2836

36 ST Gear 1.0 PNW2837

37 Disc Divider PNW2838

38 Guide Support L PNW2839

39 Guide Support R PNW2840

40 Disc Guard PNW2841

41 Sensor Stay PNW2842

42 Guide Roller PNW2843

43 Slider Motor VXM1033

44 Rack Label PAM1770

45 S Label PAM1771

46 +1 Label PRW1507

47 Screw BBZ30P080FZK

48 Screw BMZ26P040FZK

49 Screw BPZ26P060FMC

50 Screw BPZ30P100FCU

51 Screw IPZ20P080FMC

52 Screw PPZ30P080FMC

53 Arm Assy PXA1615

∗1 Froil 397 (for service) GYA1001

∗2 Ha Narl PN955R (for service) GEM1016

EXTERIOR (2/2) PARTS LIST

Mark No. Description Part No.

Note) Tightening Torque: 2 kg·cm

22 14

49 16

∗

[ Apply the Guide R (No. 27) also

at the same position.]

PD-F1007

Spacer

Spacer (Pressure of about 9 kg)

Disc Table

1.2mm

6.9mm

0.9mm

±0.05mm

Yoke M

Spindle Motor

Carriage Base

Stopper

Spacer Setting

Position

Use nipper or other tool to cut the three sections marked

in figure 1. Then remove the spacer

While supporting the spindle motor shaft with the

stopper, put spacer on top of the yoke M, and stick the

disc table on top (takes about 9kg pressure). Detach the

spacer.

How to Install the Disc Table

Float Base

1 Gear 1 PNW2052

2 Gear 2 PNW2053

3 Gear 3 PNW2054

4 Carriage Base PNW2699

5 Pickup Assy - S PEA1335

6 D.C. Motor Assy (SPINDLE) PEA1235

7 Carriage DC Motor Assy PEA1246

8 Pinion Gear PNW2055

9 Carriage DC Motor/0.3W PXM1027

10 Disc Table Assy PEA1314

11 Mechanism Board Assy PWX1192

12 Guide Bar PLA1094

13 …………

14 Screw JFZ17P025FZK

15 Screw JFZ20P040FMC

16 Washer WT12D032D025

17 Clamp Magnet PMF1014

18 Yoke M PNB1312

NSP 19 Disc Table PNW2410

NSP 20 Float Angle ANB7020

21 Gear Stopper PNB1303

22 Screw BPZ20P060FMC

23 Screw BPZ26P100FMC

24 PU Rack Spring ABH7077

25 Rack Holder PNW2056

26 Float Base PNW2828

27 Screw ABA7009

28 Float Spring ABH7049

29 Float Rubber AEB7028

30 16P F·F·C/30V PDD1185

NSP 31 Servo Mechanism Assy GM PXA1591

32 Connector Assy (4P) RDE1043

33 Sheet PED1028

FLOAT BASE ASSY SECTION PARTS LIST

Mark No. Description Part No.

2.4 FLOAT BASE ASSY SECTION

PD-F1007

811 712

17 13

2.5 FRONT PANEL ASSY SECTION

1 DISPLAY BOARD ASSY PWZ3840

NSP 2 FUNCTION BOARD ASY PWZ3847

NSP 3 HEADPHONE BOARD ASSY PWZ3860

4 18P F·F·C/30V PDD1188

5 MODE Button PAC1880

6 PLAY Button PAC1881

7 Jog Dial PAC1882

8 ENTER Button PAC1883

9 Name Plate PAM1776

10 Display Window PAM1796

11 Enter Spring PBH1228

12 Jog Sheet PEC1042

FRONT PANEL ASSY SECTION PARTS LIST

Mark No. Description Part No.

13 FC Cover PNM1323

14 PCB Cover PNM1324

15 LED Lens PNW2019

16 Operation Panel PNW2909

17 Sensor Lens PNW2804

18 Rotary Knob RAC1903

19 Screw PPZ30P100FMC

20 KEY BOARD ASSY PWZ3836

21 Screw PPZ30P050FMC

22 Cord clamper RNH-184

Mark No. Description Part No.

PD-F1007

1234

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

Large size

SCH diagram

Guide page

Detailed page

-a

-c

-b

-d

SERVO MECHANISM ASSY

(PXA1591)

MECHANISM

BOARD ASSY

(PWX1192)

PICKUP ASSY

(PEA1335)

DOOR MOTOR

BOARD ASSY

(PWZ3863)

DOOR SW

BOARD ASSY

(PWZ3865)

LED BOARD ASSY

(PWZ3867)

CN207

CN205

CN208

CN202

SPINDLE

MOTOR

ASSY

PEA1235

DOOR MOTOR

VXM1033

CARRIADGE

MOTOR

ASSY

PEA1246

3.1 MECHANISM BOARD, DOOR MOTOR BOARD,

DOOR SW BOARD, LED BOARD and PICKUP

ASSEMBLIES

(T)

(F)

SIGNAL ROUTE

: FOCUS SERVO LOOP

: TRACKING SERVO LOOP

: CARRIAGE SERVO LOOP

: SPINDLE DRIVE

(S)

(C)

(T)

(F)

3. SCHEMATIC DIAGRAM

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