Pioneer CRT2416 User manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 1999 K-ZZD. OCT. 1999 Printed in Japan

ORDER NO.

CRT2416

MULTI-CD CONTROL HIGH POWER CD PLAYER WITH FM/AM TUNER

DEH-P4150 X1N/ES

Service

Manual

CONTENTS

1. SAFETY INFORMATION ............................................2

2. EXPLODED VIEWS AND PARTS LIST.......................2

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...10

4. PCB CONNECTION DIAGRAM ................................38

5. ELECTRICAL PARTS LIST ........................................48

6. ADJUSTMENT..........................................................56

7. GENERAL INFORMATION .......................................60

7.1 DIAGNOSIS ........................................................60

7.1.1 TEST MODE..............................................60

7.1.2 DISASSEMBLY .........................................64

7.2 PARTS .................................................................68

7.2.1 IC................................................................68

7.2.2 DISPLAY....................................................75

8. OPERATIONS AND SPECIFICATIONS.....................76

DEH-P3150 X1N/ES

DEH-P4150/X1N/ES

-This service manual should be used together with the following manual(s):

Model No. Order No. Mech. Module Remarks

CX-958 CRT2423 S8.1 CD Mech. Module:Circuit Description, Mech.Description, Disassembly

DEH-P4150,P3150

-CD Player Service Precautions

1. For pickup unit(CXX1285) handling, please refer

to"Disassembly"(see page 64).

During replacement, handling precautions shall be

taken to prevent an electrostatic discharge(protection

by a short pin).

2. During disassembly, be sure to turn the power off

since an internal IC might be destroyed when a con-

nector is plugged or unplugged.

3. Please checking the grating after changing the ser-

vice pickup unit(see page 56).

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair

complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.

If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so

and refer the repair to a qualified service technician.

1. SAFETY INFORMATION

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

310

-Owner’s Manual

Model Part No. Language

DEH-P4150/X1N/ES CRD3068 English, Spanish, Portuguese(B)

CRD3069 Arabic, Chinese

DEH-P3150/X1N/ES CRD3144 English, Spanish, Portuguese(B)

-Installation Manual

Model Part No. Language

DEH-P4150/X1N/ES CRD3070 English, Spanish, Portuguese(B), Arabic, Chinese

DEH-P3150/X1N/ES CRD3145 English, Spanish, Portuguese(B)

DEH-P4150,P3150

1 Cord Assy See Contrast table(2)

* 2 Accessory Assy CEA2395

3 Spring CBH1650

4 Screw Assy CEA2396

5 Screw CBA1002

* 6 Polyethylene Bag CEG-127

7 Screw CRZ50P090FMC

8 Screw TRZ50P080FMC

* 9 Polyethylene Bag CEG-158

10 Handle CNC5395

11 Bush CNV3930

12 Polyethylene Bag CEG1116

13 Battery See Contrast table(2)

14 Carton See Contrast table(2)

15 Contain Box See Contrast table(2)

16 Protector CHP2251

17 Protector CHP2252

18 Remote Control Unit See Contrast table(2)

19 Case Assy CXB3520

20-1 Owner’s Manual See Contrast table(2)

20-2 Owner’s Manual See Contrast table(2)

20-3 Installation Manual See Contrast table(2)

20-4 Polyethylene Bag CEG-162

Mark No. Description Part No. Mark No. Description Part No.

(1) PACKING SECTION PARTS LIST

NOTE:

-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to ∇mark on the product are used for disassembly.

Part No.

Mark No. Symbol and Description DEH-P4150/X1N/ES DEH-P3150/X1N/ES

1 Cord Assy CDE6234 CDE6235

13 Battery CEX1030 Not used

14 Carton CHG3878 CHG3885

15 Contain Box CHL3878 CHL3885

18 Remote Control Unit CXB4285 Not used

20-1 Owner’s Manual CRD3068 CRD3144

20-2 Owner’s Manual CRD3069 Not used

20-3 Installation Manual CRD3070 CRD3145

(2) CONTRAST TABLE

DEH-P4150/X1N/ES and DEH-P3150/X1N/ES are constructed the same except for the following:

DEH-P4150,P3150

2.2 EXTERIOR(DEH-P4150/X1N/ES)

DEH-P4150,P3150

1 Screw BMZ26P120FMC

2 Screw BSZ26P060FMC

3 Screw BSZ30P060FMC

4 Screw BSZ30P120FMC

5 Cord Assy CDE5770

6 IC(IC551) PAL005A

7 Cable CDE6160

8 Cord Assy CDE6234

9 Resistor RS1/2PMF102J

10 Transistor(Q981,991) 2SD2396

11 Cap CNS1472

12 Fuse(10A) CEK1136

13 Holder CNC6798

14 Cover CNC8367

15 Spacer CNM4913

16 Earth Plate CNC8368

17 Insulator CNM6006

18 Insulator CNM6224

19 Panel CNS5137

20 Cap CNV2680

21 Tuner Amp Unit CWM6838

22 Screw ASZ26P080FMC

23 Screw BPZ26P080FMC

24 Screw BSZ26P160FMC

25 Connector(CN551) CDE5996

26 Antenna Cable(CN502) CDH1254

27 Pin Jack(CN431) CKB1028

28 Terminal(CN501) CKF1059

29 Connector(CN951) CKM1299

* 30 Connector(CN681) CKS2227

31 Connector(CN411) CKS3408

32 Connector(CN651) CKS3581

33 Connector(CN432) CKS3598

34 Holder CNC7533

35 Holder CNC8038

36 Holder CNC8041

37 Holder CNC8043

38 Insulator CNM5967

39 Heat Sink CNR1506

40 FM/AM Tuner Unit CWE1501

41 Holder CNC7532

42 Chassis Unit CXB3167

43 •••••

44 Button CAC4836

45 Spring CBH1835

46 Spring CBH2367

47 Spring CBH2208

48 Bracket CNC6791

49 Holder CNC8042

50 Cover CNM6276

51 Panel CNS5189

52 Arm CNV4692

53 Arm CNV4728

54 Arm CNV5576

55 Screw IMS20P030FZK

56 Case Unit CXB4033

57 •••••

58 •••••

59 Remote Control Unit CXB4285

60 Cover CNS4948

61 Detach Grille Assy CXB4716

62 Screw BPZ20P100FZK

63 Button(DETACH) CAC5789

64 Button(1-6) CAC6239

65 Button(SOURCE) CAC6241

66 Button(+) CAC6242

67 Button(-) CAC6243

68 Button(F) CAC6244

69 Button(A) CAC6245

70 Button(EQ) CAC6247

71 Button(EJECT) CAC6248

72 Button(BAND) CAC6249

73 Spring CBH2210

74 Cover CNS5622

75 Lighting Conductor CNV5909

76 Lighting Conductor CNV5910

77 Housing CNV5918

78 Keyboard Unit CWM6793

79 LCD CAW1561

80 Connector(CN1801) CKS3580

81 Holder CNC8468

82 Sheet CNM6435

83 Lighting Conductor CNV5908

84 Connector CNV6051

85 Grille Sub Assy CXB5245

86 CD Mechanism Module(S8.1) CXK5201

87 Screw ISS26P055FUC

-EXTERIOR SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

DEH-P4150,P3150

2.3 EXTERIOR(DEH-P3150/X1N/ES)

DEH-P4150,P3150

1 Screw BMZ26P120FMC

2 Screw BSZ26P060FMC

3 Screw BSZ30P060FMC

4 Screw BSZ30P120FMC

5 •••••

6 IC(IC551) PAL005A

7 Cable CDE6160

8 Cord Assy CDE6235

9 Resistor RS1/2PMF102J

10 Transistor(Q981,991) 2SD2396

11 Cap CNS1472

12 Fuse(10A) CEK1136

13 Holder CNC6798

14 Cover CNC8367

15 Spacer CNM4913

16 Earth Plate CNC8368

17 Insulator CNM6006

18 Insulator CNM6224

19 Panel CNS5132

20 •••••

21 Tuner Amp Unit CWM6840

22 Screw ASZ26P080FMC

23 Screw BPZ26P080FMC

24 Screw BSZ26P160FMC

25 Connector(CN551) CDE5996

26 Antenna Cable(CN502) CDH1254

27 Pin Jack(CN431) CKB1028

28 Terminal(CN501) CKF1059

29 Connector(CN951) CKM1299

* 30 Connector(CN681) CKS2227

31 Connector(CN411) CKS3408

32 Connector(CN651) CKS3581

33 •••••

34 Holder CNC7533

35 Holder CNC8039

36 Holder CNC8041

37 Holder CNC8043

38 Insulator CNM5967

39 Heat Sink CNR1506

40 FM/AM Tuner Unit CWE1501

41 Holder CNC7532

42 Chassis Unit CXB3167

43 •••••

44 Button CAC4836

45 Spring CBH1835

46 Spring CBH2367

47 Spring CBH2208

48 Bracket CNC6791

49 Holder CNC8042

50 Cover CNM6276

51 Panel CNS5185

52 Arm CNV4692

53 Arm CNV4728

54 Arm CNV5576

55 Screw IMS20P030FZK

56 Case Unit CXB4033

57 •••••

58 •••••

59 •••••

60 •••••

61 Detach Grille Assy CXB4720

62 Screw BPZ20P100FZK

63 Button(DETACH) CAC5789

64 Button(1-6) CAC6239

65 Button(SOURCE) CAC6241

66 Button(+) CAC6242

67 Button(-) CAC6243

68 Button(F) CAC6244

69 Button(A) CAC6245

70 Button(EQ) CAC6247

71 Button(EJECT) CAC6248

72 Button(BAND) CAC6249

73 Spring CBH2210

74 Cover CNS5622

75 Lighting Conductor CNV5909

76 Lighting Conductor CNV5910

77 Housing CNV5918

78 Keyboard Unit CWM6794

79 LCD CAW1571

80 Connector(CN1801) CKS3580

81 Holder CNC8468

82 Sheet CNM6435

83 Lighting Conductor CNV5908

84 Connector CNV6051

85 Grille Sub Assy CXB5249

86 CD Mechanism Module(S8.1) CXK5201

87 Screw ISS26P055FUC

-EXTERIOR SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

DEH-P4150,P3150

2.4 CD MECHANISM MODULE

DEH-P4150,P3150

Mark No. Description Part No. Mark No. Description Part No.

1 Control Unit CWX2411

2 Connector(CN802) CKS2192

3 Connector(CN801) CKS2193

4 Connector(CN701) CKS2773

5 Connector(CN101) CKS3486

6 Screw BMZ20P030FMC

7 Screw BSZ20P040FMC

8 Screw(M2x3) CBA1077

9 Screw(M2x5) EBA1028

10 Screw CBA1243

11 Screw(M2x4) CBA1362

12 Washer CBF1037

13 Washer CBF1038

14 Washer CBF1060

15 •••••

16 Spring CBH2079

17 Spring CBH2117

18 Spring CBH2314

19 Spring CBH2110

20 Spring CBH2282

21 Spring CBH2318

22 •••••

23 Spring CBH2324

24 Spring CBH2118

25 Spring CBH2161

26 Spring CBH2163

27 Spring CBH2189

28 Spring CBH2249

29 Spring CBH2260

30 Spring CBH2262

31 Bracket CNC8568

32 Spring CBL1369

33 Connector CDE5531

34 Connector CDE5532

35 Shaft CLA3304

36 Screw(M2.6x6) CBA1458

37 Frame CNC8565

38 Frame CNC8749

39 Lever CNC7546

40 Arm CNC8663

41 Bracket CNC8567

42 •••••

43 Spacer CNM3315

44 Sheet CNM6659

45 •••••

46 •••••

47 Ball CNR1189

48 Belt CNT1086

49 Roller CNV4509

50 Arm CNV6037

51 Arm CNV5247

52 Arm CNV5248

53 Arm CNV5249

54 Guide CNV5254

55 Guide CNV5255

56 Gear CNV5257

57 Gear CNV5256

58 Guide CNV6176

59 Damper CNV6010

60 Arm CNV6096

61 Arm CNV6031

62 Arm CNV6211

63 Guide CNV6012

64 Guide CNV5510

65 •••••

66 Guide CNV5751

67 Clamper CNV6013

68 Gear CNV5813

69 Motor Unit(M1) CXB2190

70 Screw Unit CXB4726

71 Chassis Unit CXB4797

72 Gear Unit CXB4728

73 Arm Unit CXB5753

74 Motor Unit(M2) CXB2195

75 Lever Unit CXB4730

76 Arm Unit CXB4731

77 Motor Unit(M3) CXB2562

78 Arm Unit CXB4732

79 Bracket Unit CXB4795

80 Screw JFZ20P025FMC

81 Screw JGZ17P025FZK

82 Washer YE20FUC

83 Pickup Unit(Service)(P8) CXX1285

84 Screw IMS26P030FMC

* 85 PCB CNX2982

86 Photo-transistor(Q1, 2) CPT230SX-TU

87 Damper CNV6011

88 Lack CNV6014

89 Spring CBH2315

-CD MECHANISM MODULE SECTION PARTS LIST

DEH-P4150,P3150

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM(DEH-P4150/X1N/ES)

ANT1 TV

ANT2 TV

RF TV

IC 3

BR9010FV

AM 2ND IF 450kHz

LD MD

HOLOGRAM

UNIT

FOCUS ACT

TRACKING ACT

LD+

FO+

TO+

PICKUP UNIT(SERVICE)(P8)

SPINDLE

MOTOR

CARRIAGE

MOTOR

SELECT

SENSE

DISC SENSE

E PHOTO UNIT(S8)

CN801

CN802

D803 D802 D801

S802

CLAMP

CDLOAD

CDEJET

CONT

EJTSNS

DSCSNS

CLAMP

CD5VON

VDCONT

VDD IC 701

BA05SFP IN

+5V REGULATOR

Q991

Q992

B.U

ANTENNA CN502

ATUNER AMP UNIT

BFM/AM TUNER UNIT

FM FRONT END

Q201 Q204

AM RF

FM/AM 1ST IF 10.7MHz

T51 Q51 CF51 CF52 CF53

MIXER.IF AMP DET

IC 1

PML002A

38 39 42 44 46 63

32 19

LDET

COMP

34 33 41 44 11 12 13

75746157554533

2225 10 14 12 15 16 13 2 3 4

CF202

VDD

LOCL

VCC

Q401

SYS+B VDD

DI/DO

CE2

CE1

FMSD

PCE2

PCE1

PDIO

NL1

NL2

EEPROM

IC 2 PM4008A

FM MPX

IP-BUS

CONNECTOR

B.U

ASENBO

IPPW

IP-BUS DRIVER

IC 411

HA12187FP

BUS2

BUS1

BUS+L

BUS–L

Q411

Q412

DCONTROL UNIT

Q101

CN101

FOP

TOP

A+C/F

B+D/E

98 LD L_OUT

HOME

X201

TD/FD

SD/MD

RF-AMP, DSP,

SERVO, DAC

IC 201

UPD63711GC

16 CN701 CN681

LOUT

SP601

ALARM

BUZZER

IC 301

BA5985FM

S801

HOME

SOP

TOP

FOP

SOM

COP

COM

LOP

LOM

FWD

REV

MUTE

25 24

CD DRIVER

718

CLAMP

DSCSNS

EJTSNS

CDLOAD

CDEJET

CONT

CN411

Q202

PDIO

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