Pioneer CDJ-700S User manual

PIONEER’

The

Art

Entertainment

Service

Manual

COMPACT

DISC

PLAYER

CDJ-700S

CDJ-500S

ORDER

NO.

RRV1846

THIS

MANUAL

APPLICABLE

THE

FOLLOWING

MODEL(S)

AND

TYPE(S).

Model

Sawanneaiament

The

voltage

can

converted

the

CDJ

7008

CDJ

5008

following

method.

AC120V

AC220

—

230V/240V

With

the

voltage

selector

AC110V/120V/220

—

230V/240V

With

the

voltage

selector

CONTENTS

SAFETY

INFORMATION

0.0.0...

ees

eeeeeeeeeesteeereeeeeeeeee

EXPLODED

VIEWS

AND

PARTS

LIST

........

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SCHEMATIC

DIAGRAM

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eeeeesteeeeeeesteeeneeeeeeeenaes

PCB

CONNECTION

DIAGRAM

........eeeeeeeeeeeeetees

S.ARGBiPAR

LOLS

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acattecsrsstewtuscnusautarteecersereueans

ADJUSTMENT,

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nail

GENERAL

INFORMATION

........

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eeeeeeeeeeeeeneeeeeeeeees

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(PARTS

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netietes

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stcedecaustedecesvitaan

avyat

atin

tae

atts

ava

71:2.

DISPLAY

essenests

ese

eeannes

ucley

7:2:

DIAGNOSIS,

s.cn

net

aves

ender

7.2.1

ERROR

CODE

DISPLAY

......

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7.2.2

DISASSEMBLY

...0..

eee

eeceeeeeeeeeeeeeeeeeetees

7.3

BLOCK

DIAGRAM

.......ceeceeeeeeeeceeeeeneeeeneeeeeeeenees

PANEL

FACILITIES

AND

SPECIFICATIONS.

..............

PIONEER

ELECTRONIC

CORPORATION

4-1,

Meguro

1-Chome,

Meguro-ku,

Tokyo

153,

Japan

PIONEER

ELECTRONICS

SERVICE,

INC.

P.O.Box

1760,

Long

Beach,

90801-1760,

U.S.A.

PIONEER

ELECTRONIC

[EUROPE]

N.V._

Haven

1087,

Keetberglaan

9120

Melsele,

Belgium

PIONEER

ELECTRONICS

ASIACENTRE

PTE.

LTD.

501

Orchard

Road,

#10-00

Lane

Crawford

Place,

Singapore

0923

PIONEER

ELECTRONIC

CORPORATION

1997

T-FZY

AUG

1997

Printed

Belgium

CDJ-700S,CDJ-500S

SAFETY

INFORMATION

This

service

manual

intended

for

qualified

service

technicians;

not

meant

for

the

casual

do-it-yourselfer.

Qualified

technicians

have

the

necessary

test

equipment

and

tools,

and

have

been

trained

properly

and

safely

repair

complex

products

such

those

covered

this

manual.

Improperly

performed

repairs

can

adversely

affect

the

safety

and

reliability

the

product

and

may

void

the

warranty.

you

are

not

qualified

perform

the

repair

this

product

properly

and

safely,

you

should

not

risk

trying

and

refer

the

repair

qualified

service

technician.

WARNING

Lead

solder

used

this

product

listed

the

California

Health

and

Welfare

agency

known

reproductive

toxicant

which

may

cause

birth

defects

other

reproductive

harm

(California

Health

Safety

Code,

Section

25249.5).

When

servicing

handling

circuit

boards

and

other

components

which

contain

lead

solder,

avoid

unprotected

skin

contact

with

the

solder.

Also,

when

soldering

not

inhale

any

smoke

fumes

produced.

NOTICE

(FOR

CANADIAN

MODEL

ONLY)

Fuse

symbols

-—§—H

(fast

operating

fuse)

and/or

-§—}

(slow

operating

fuse)

PCB

indicate

that

replacement

parts

must

identical

designation.

REMARQUE

(POUR

MODELE

CANADIEN

SEULEMENT)

Les

symboles

fusible

§-—+

(fusible

type

rapide)

et/ou

-~§—

(fusible

type

lent)

sur

CCI

indiquent

que

les

piéces

remplacement

doivent

avoir

méme

désignation.

(FOR

USA

MODEL

ONLY)

SAFETY

PRECAUTIONS

The

following

check

should

performed

for

the

continued

protection

the

customer

and

service

technician.

LEAKAGE

CURRENT

CHECK

Measure

leakage

current

known

earth

ground

ANY

MEASUREMENTS

NOT

WITHIN

THE

LIMITS

OUTLINED

ABOVE

ARE

INDICATIVE

PO-

TENTIAL

SHOCK

HAZARD

AND

MUST

COR-

RECTED

BEFORE

RETURNING

THE

APPLIANCE

THE

CUSTOMER.

(water

pipe,

conduit,

etc.)

connecting

leakage

current

tester

such

Simpson

Model

229-2

equivalent

between

the

earth

ground

and

all

exposed

metal

parts

the

appliance

(input/output

terminals,

screwheads,

metal

overlays,

control

shaft,

etc.).

Plug

the

line

cord

the

appliance

directly

into

120V

outlet

and

turn

the

power

switch

on.

Any

current

measured

must

not

exceed

0.5

mA.

Reading

should

not

above

Leakage

0.5

;

current

Device

tester

under

test

Test

all

exposed

metal

surfaces

Also

test

with

plug

reversed

(Using

adapter

plug

required)

Earth

ground

Leakage

Test

PRODUCT

SAFETY

NOTICE

Many

electrical

and

mechanical

parts

the

appli-

ance

have

special

safety

characteristics.

These

are

often

not

evident

from

visual

inspection

nor

the

protection

afforded

them

necessarily

can

ob-

tained

using

replacement

components

rated

for

voltage,

wattage

etc.

Replacement

parts

which

have

these

special

safety

characteristics

are

identified

this

Service

Manual.

Electrical

components

having

such

features

are

identified

marking

with

“\

the

schematics

and

the

parts

list

this

Service

Manual.

The

use

substitute

replacement

component

which

does

not

have

the

same

safety

characteristics

the

PIONEER

recommended

replacement

one,

shown

the

parts

list

this

Service

Manual,

may

create

shock,

fire,

other

hazards.

Product

Safety

continuously

under

review

and

new

instructions

are

issued

from

time

time.

For

the

latest

information,

always

consult

the

current

PIONEER

Service

Manual.

subscription

to,

ad-

ditional

copies

of,

PIONEER

Service

Manual

may

obtained

nominal

charge

from

PIONEER.

LABEL

CHECK

(for

CDJ

500S

/HY

and

CDJ

500S

/SL)

CDJ-500S/HY

VARO!

Avattaessa

suojalukitus

ohitetta-

essa

olet

alttiina

naékymattémalle

ADVARSEL

USYNLIG

LASERSTRALING

VED

ABNING

NAR

SIKKERHED

SAF-

BRYDERE

UDE

FUNKTION.

UNDGA

UDSAETTELSE

FOR

STRALING.

VARNING!

;

eae

UNSICHTBARE

LASER-STAAHLUNG

TAIT

AUS,

WENN

DECKEL

Osynlig:

Lesexctrelning

naz

denne.

det

(ODER

KLAPPE)GEOFFNET

IST!

NICHT

DEM

STRAHL

AUSSETZEN!

hpi

ciens

gre

Sz)

urkopplad.

VRW1094

EERE

22.

SEeeTens

VRW1297-A

PIONGGER

pzZzEIT

\owrsctoisc

raven

GDJ-700S

CUE

PLAY/PAUSE

————S

lasersateilylle.

Ala

katso

sd&teeseen.

CDJ-700S,CDJ-500S

Additional

Laser

Caution

Laser

Interlock

Mechanism

The

position

the

switch

(S651)

for

detecting

state

detected

the

system

microprocessor,

and

the

design

prevents

laser

diode

oscillation

when

the

switch

(S651)

not

CLMP

terminal

side

(CLMP

signal

OFF

high

level).

Thus,

the

interlock

will

longer

function

the

switch

(S651)

deliberatery

set

CLMP

terminal

side.

(low

level)

The

interlock

also

does

not

function

the

test

mode

Laser

diode

oscillation

will

continue,

CXA1782CQ

(IC

101)

the

MAIN

BOARD

ASSY

connected

GND,

IC701

(LDON)

connected

low

level

(ON),

else

the

terminals

Q101

are

shorted

each

other

(fault

condition).

2.When

the

cover

opened,

viewing

the

objective

lens with

the

naked

eye

will

cause

exposure

Class

laser

beam.

Refer

page

44.

CDJ-700S,CDJ-500S

EXPLODED

VIEWS

AND

PARTS

LIST

NOTES:

Parts

marked

“NSP”

are

generally

unavailable

because

they

are

not

our

Master

Spare

Parts

List.

The

/\mark

found

some

component

parts

indicates

the

importance

the

safety

factor

the

parts.

Therefore,

when

replacing,

sure

use

parts

identical

designation.

Screws

adjacent

mark

the

product

are

used

for

disassembly.

2.1

PACKING

Leb

Front

(1)

PARTS

LIST

Mark

No.

Description

Parts

No.

Mark

Description

Parts

No.

Control

Cable

PDE1247

Seat

(550x550x0.5)

Z23

—

026

Audio

Cable

VDE1033

12).

ceeasteatee

Spacers

for

Rack

Mounting

DLA1837

VS),

ier

steass

Operating

Instructions

See

Contrast

table

(2)

NSP

Polyethylene

Bag

(50x70x0.03)

Z21

—

002

Ds.

secceunhees

15.

Screw

for

Rack

Mounting

IBZ30P100FCC

Polyethylene

Bag

(0.03x230x340)

Z21—-—038

Pad

(C)

DHA1400

Pad

(A)

DHA1390

—

Silicagel

AEN7001

Pad

(B)

DHA1391

Caution

DRM1199

Packing

Case

See

Contrast

table

(2)

Polyethylene

Bag

DHL1106

(2)

CONTRAST

TABLE

CDJ-500S/HY,

and

CDJ-700S/KUC

are

constructed

the

same

except

for

the

following:

Symbol

and

Description

Operating

Instructions

(English)

Operating

Instructions

(English/French/German/Ttalian/Dutch/Spanish)

Operating

Instructions

(English/Spanish/Chinese)

Packing

Case

CDJ-700S/KUC

DRBI1215

Not

used

Not

used

DHG1783

Part

No.

CDJ-500S/HY

Not

used

DRB1214

Cbu-s00s/s___

[Remarks

Not

used

Not

used

Not

used

DHG1785

DRB1220

DHG1784

CDJ-700S,CDJ-500S

2.2

EXTERIOR

Attached

parts

No55._

‘

CDJ-700S,CDJ-500S

CDJ-500S/HY

Only

(1)

EXTERIOR

SECTION

PARTS

LIST

CDJ-700S,CDJ-500S

Mark

No.

Description

Parts

No.

Mark

No.

Description

Parts

No.

NSP

DOOR

BOARD

ASSY

DWS1289

Door

Spring

DBH1379

NSP

LEDB

BOARD

ASSY

DWX1819

Door

Spring

DBH1396

MAIN

BOARD

ASSY

DWX1821

Spring

DBH1385

H.PBOARD

ASSY

DWX1822

Door

Stopper

DNF1576

NSP

LEDA

BOARD

ASSY

DWX1824

Door

Stopper

DNFI1577

NSP

REGULATOR

BOARD

ASSY

DWX1825

Door

Shaft

Holder

DNK3431

FUNCTION

BOARD

ASSY

DWG1497

Door

Shaft

Holder

DNK3432

NSP

TRANS

BOARD

ASSY

See

Contrast

table

(2)

Door

Shaft

Holder

DNK3436

NSP

POWER

BOARDASSY

See

Contrast

table

(2)

Clamper

Cover

DNK3442

NSP

SLIDER

BOARD

ASSY

DWX1823

Roller

Holder

Assy

DXB1645

Cord

Stopper

See

Contrast

table

(2)

Clamper

Assy

DXB1655

12PFRC/60V

DDD1118

NSP

Clamper

Plate

DNE1289

13.

38PFEC/60V

DDDI1119

NSP

Weight

DNH2300

NSP

14.

Cord

With

Plug

DE00S5VFO

NSP

Clamper

DNK3439

Connector

Assembly

DKP3368

Lock

Hook

Spring

DBH1383

Flexible

DNPI811

Lock

Hook

Plate

DNH2286

Switch

DSA1024

Lock

Hook

Assy

DXB1647

Push

Switch

DSG1012

Damp

Sheet

VEX1021

Lever

Switch

DSK1003

Loop

Knob

DAC1878

Power

Transformer

See

Contrast

table

(2)

Reloop

Knob

DAC1879

Power

Cord

See

Contrast

table

(2)

KnobA

DAC1880

FU1

Fuse

See

Contrast

table

(2)

KnobB

DAC1881

NSP

23.

~ULI571,

AWG28

ZWNPI571G

-4-

14A

KnobC

DAC1882

NSP

Mechanism

Assy

DXA1830

Display

Plate

DAH1854

‘Float

Spring

DBH1382

Slide

Sheet

DAH1855

Spring

DBK1088

Slide

Knob

DNK2936

Earth

Lead

Unit

DDF1010

Jog

Dial

DNK3438

Earth

Lead

Unit

DDFI1011

Control

Panel

See

Contrast

table

(2)

29°

W2cesc.

Label

See

Contrast

table

(2)

Assy

Table

DEC1231

Screw

AMZ20P040FMC

Cover

DEC2131

Screw

AMZ30P040FMC

Flexible

Cover

DEC2133

Screw

BBZ26P060FMC

Bottom

Cover

DEC2134

Screw

BBZ30P060FMC

Damper

DEC2136

Screw

BBZ30PO80FZK

Connector

Cover

DEC2138

Screw

BMZ20PO60FMC

NSP

Chassis

DNA1220

Screw

BPZ26P060FNI

NSP

Rear

Panel

See

Contrast

table

(2)

Screw

BPZ26PO80FZK

Mechanism

Base

DNF1572

Screw

BPZ30P060FZK

Damper

Plate

DNF1574

Screw

BPZ30PO80FMC

Plate

DNF1575

Nut

NKX2FUC

Gear

Damper

DXB1648

Screw

PMH30P060FMC

Foot

REC

—

434

~=Screw

PPZ30PO80FZK

Locking

Card

Spacer

VEC1596

Rivet

RBM

—

003

Thrust

Stay

DNH2288

Screw

BBZ30P040FCC

Smoother

DNK2933

100

Binder

ZCA

—

SKB90BK

Retainer

DNK3430

101

Slider

Assy-s

DXX2396

Ball

VNX1006

102.

Switch

Cover

See

Contrast

table

(2)

Guide

Cushion

DEC2161

103

Air

SealA

See

Contrast

table

(2)

104.

eee

Air

Seal

See

Contrast

table

(2)

105

Caution

Label

(HE)

See

Contrast

table

(2)

Air

Seal

See

Contrast

table

(2)

106

Caution

Label

See

Contrast

table

(2)

Air

Seal

See

Contrast

table

(2)

NSP

107.

Binder

ZCB

—

4772B

53.

Door

Arm

DNF1573

108

Stop

Cushion

DEC2199

Door

Cover

DNH2287

109

Knob

Cushion

DEC2180

Door

DNK3435

110

Stop

Cushion

DEC2184

CDJ-700S,CDJ-500S

Mark

No.

Description

Parts

No.

111

Washer

DBE1010

112.

Bottom

Cover

DEC2192

113.

TAPE

(BLACK)

DEH1016

114

Hook

Stopper

DEB1376

115

IBM

Label

DRW1566

(2)

EXTERIOR

SECTION

CONTRAST

TABLE

CDJ-500S/HY,

and

CDJ-700S/KUC

are

constructed

the

same

except

for

the

following:

Part

No.

eye

ane

Descrpion

CDJ-700S/KUG

CDJ-500S/HY

CDJ-500S/SL

TRANS

BOARD

ASSY

DWR1284

DWR1286

POWER

BOARD

ASSY

DWS1290

DWS1287

DWS1286

Cord

Stopper

—

22C

—

22B

—

22B

Power

Transformer

(AC120V)

DTT1144

Not

used

Not

used

Power

Transformer

(AC220

—

230V/240V)

Not

used

DTT1146

Not

used

Power

Transformer

(AC110V/120V/220

—

230V/240V)

Not

used

Not

used

DTT1143

Power

Cord

PDGI1O015

PDG1003 PDG1003

FU1

Fuse

(SO0mA)

VEK1009

Not

used

Not

used

Fuse

(T250mA)

Not

used

AEK1048

Rear

Panel

DNC1458

DNC1460

DNC

1459

PPP

PPb>

Air

Seal

DEC2197

Not

used

Not

used

Air

Seal

Not

used

DEC2198 DEC2198

Air

Seal

DEC2193

Not

used

Not

used

Air

Seal

Not

used

DEC2195

Air

Seal

DEC2194

Not

used

Not

used

Air

Seal

Not

used

DEC2196

Air

Seal

DEC2175

Not

used

Not

used

Air

Seal

Not

used

DEC2179 DEC2179

Control

Panel

DNK3471

DNK3437

Label

ORW1069

Not

used

Not

used

Switch

Cover

Not

used

DEC2137

Caution

Label

(HE)

Not

used

VRW1297

Not

used

Caution

Label

Not

used

VRW1094

Not

used

CDJ-700S,CDJ-500S

2.3

MECHANISM

ASSY

CDJ-700S,CDJ-500S

MECHANISM

ASSY

SECTION

PARTS

LIST

Mark

No.

Description

Parts

No.

NSP.

Connector

Assembly

DDE

Cord

With

Plug

DDFI1010

Lever

Switch

DSK1003

Motor/0.75W

PXMIO1O

Cancel

Lever

Spring

DBHI1386

Spring

DBH1388

Mechanism

Stopper

Spring

DBK1135

Mechanism

Stopper

Spring

DBK1136

Bete

Bell

DEB1316

Mount

Bush

DEB

1328

12)

Gear

Pulley

DNK3099.

Drive

Gear

DNK3100

14.

Gear

DNK3101

Lever

DNK3425

Tray

DNK3426

Shatter

DNK3427

Shatter

DNK3428

Servo

Mechanism

Base

DNK3429

20°

Drive

Cam

DNK3433

Cancel

Lever

DNK3440

22.

Pulley

DNK3444

Base

Assy

DXB1646

Drive

Lever

Spring

DBH1384

Hook

Drive

Lever

DNK3434

Servo

Mechanism

Assy

—S

DXX2409

Screw

BPZ26P06G0FZK

Screw

BPZ30P080FMC

29°

Screw

PM7Z.26P040FMC

Washer

WT16D032D025

31)

Washer

W121D050D050

32.

Serew

IBZ30PQG0FMC

Tape

DEC!

204

Binder

ZCA

—

SKB9OBK

Harth

Lead

Unit

DDE1010

36 Schlegel

DEC2181

Came

Spring

DBHI395

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