Pickering 40-592A User manual

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Issue 4.6 February 2020

40-592A User Manual

PXI BRIC™ High Density FIBO Matrix Module

Page (II) BRIC HIGH DENSITY FIBO MATRIX MODULE (40-592A)

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

BRIC HIGH DENSITY FIBO MATRIX MODULE (40-592A)

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) BRIC HIGH DENSITY FIBO MATRIX MODULE (40-592A)

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

BRIC HIGH DENSITY FIBO MATRIX MODULE (40-592A)

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Mechanical Description ........................................................2.1

Functional Description .........................................................2.2

Fault Insertion Examples Using The FIBO Matrix ..............2.4

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options for PXI Modules ..............................4.1

Module Architecture..............................................................4.2

Using The Module Under IVI.................................................4.4

Using Direct I/O Driver or VISA Driver.................................4.9

Programming The Module ....................................................4.9

Using Pickering Drivers in LabVIEW ...................................4.12

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting.........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Switching System Test Tools ...............................................7.1

Fuse ........................................................................................7.1

Relay Look-Up Tables ...........................................................7.1

PCB Layout Diagrams...........................................................7.27

Card Removal From BRIC.....................................................7.30

Card Replacement.................................................................7.32

CONTENTS

Page (VI) BRIC HIGH DENSITY FIBO MATRIX MODULE (40-592A)

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

BRIC HIGH DENSITY FIBO MATRIX MODULE (40-592A)

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) BRIC HIGH DENSITY FIBO MATRIX MODULE (40-592A)

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

BRIC HIGH DENSITY FIBO MATRIX MODULE (40-592A)

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI BRIC™ High Density FIBO Matrix 40-592A

ISSUE 5.0 MAY 2018

Schematic of the 40-592A-104 Dual 80x4 FIBO High

Density Matrix Module with 3-pin breakout (switches are

shown in their default state)

Schematic of the 40-592A-118 Dual 248x8 FIBO

High Density FIBO Matrix Module with 2-pin

breakout (switches are shown in their default state)

80x4 Fault Matrix

X1.1

X2.1

X80.1

X1.2

X1.3

X2.2

X2.3

X80.2

X80.3

BREAKOUT

248x4 Fault Matrix

X1.1

X2.1

X248.1

X1.2

X2.2

X248.2

BREAKOUT

The 40-592A FIBO (Fault Insertion Break-Out) Matrix Module

is a large-scale high density switching matrix based on the

Pickering BRIC™ format.

Fault insertion BRICs are designed for applications requiring

the simulation of a variety of faults in complex, high pin count,

applications involving sensors and control units. Typical faults

that can be simulated are open-circuits, short-circuits to

ground or battery, or short-circuits between input/output lines.

Applications are in automotive and aerospace industries which

involve safety or mission critical systems that have to behave

predictably when cabling or sensor faults occur.

The FIBO Matrix Module is available as either a BRIC4

containing up to 4 daughter cards or a BRIC8 containing up

to 8 daughter cards. This allows the X-bus of the matrix to be

expanded in multiples of 31 for the 2-pin breakout version or

multiples of 20 for the 3-pin breakout version.

The programmable matrix designed to aid the simulation of

faults. It allows measurement controllers and management

systems to be automated, ensuring that the test can be

performed quickly and reliably.

The fault insertion BRIC uses ruthenium reed relays to ensure

a long and trouble free service life.

The backplane interface of the fault insertion BRIC uses a high

speed buffered interface that ensure low latency on the the

bus, ideal for operation with real time operating systems.

Supported by

eBIRST

eBIRST switching system test tools simplify switching

system fault-nding by quickly testing the system and

graphically identifying the faulty relay.

For more information go to: pickeringtest.com/ebirst

• Integrated PXI Matrix Module With Built In High

Performance Screened 8-Channel Analog Bus

• 2 or 3-Pin Breakout Conﬁgurations For Fault

Simulation and Specialist Test Applications

• Very high Density With a Dual 248x4 Matrix in

an 8-slot Module (Including 2-Pin Breakout)

• Load Just The Number of Daughter Switch Cards

You Need For Your Application

• Uses High Reliability Ruthenium Reed Relays

for Maximum Performance

• Switches up to 150V, 1A, 20W

• VISA, IVI & Kernel Drivers Supplied for Windows

• Supported by PXI or LXI Chassis

• Supported by

eBIRST

™

• 3 Year Warranty

Page 1.2 BRIC HIGH DENSITY FIBO MATRIX MODULE (40-592A)

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SECTION 1 - TECHNICAL SPECIFICATION

BRIC High Density FIBO Matrix – 40-592A

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Speciﬁcations

Switching Speciﬁcation

Switch Type: Ruthenium Reed

Max Switching Voltage: 150VDC/100VAC*

Max Power:

Max Switch Current:

Max Carry Current:

20W

1.0A

1.2A

Initial Path Resistance (2-pin breakout)

On path through matrix:

On path through breakout:

Off path resistance:

<750mΩ

<200mΩ

>109Ω

Initial Path Resistance (3-pin breakout)

On path through matrix:

On path through breakout:

Off path resistance:

<750mΩ

<300mΩ

>109Ω

Thermal Offset: <30µV

Operate Times

Ganged BREAKOUT 1.2 /

BREAKOUT 1.3 operation:

BREAKOUT 1.1 to BREAKOUT 1.2 /

BREAKOUT 1.3 isolation/thru connection:

Matrix crosspoints:

1ms

0.5ms

Expected Life, low power load:

Expected Life, full power load:

>1x109operations

>1x106 operations

* For full voltage rating, signal sources to be switched must be fully

isolated from mains supply and safety earth.

Power Requirements

+3.3V +5V +12V -12V

0 4A (1A typical) 0 0

Operating/Storage Conditions

Operating Conditions

Operating Temperature:

Humidity:

Altitude:

0°C to +55°C

Up to 90% non-condensing

5000m

Storage and Transport Conditions

Storage Temperature:

Humidity:

Altitude:

-20°C to +75°C

Up to 90% non-condensing

15000m

PXI & CompactPCI Compliance

The module is compliant with the PXI Specication 2.2. Local Bus,

Trigger Bus and Star Trigger are not implemented.

Uses a 33MHz 32-bit backplane interface.

Safety & CE Compliance

All modules are fully CE compliant and meet applicable EU

directives: Low-voltage safety EN61010-1:2010, EMC Immunity

EN61326-1:2013, Emissions EN55011:2009+A1:2010.

Width and Dimensions

Four or eight slot 3U PXI module (CompactPCI).

3D models for these modules in a variety of popular le formats are

available on request.

Module Weight

Empty BRIC Fully Loaded BRIC

BRIC4 0.9Kg 2.1Kg

BRIC8 1.6Kg 4.0Kg

BRIC daughter card 0.3Kg

Connectors

PXI bus via 32-bit P1/J1 backplane connector.

Signals via multiple front panel connectors:

• 40-592A-1XX Up to 8 x 78-pin male D-type connectors

• 40-592A-0XX Up to 4 x 78-pin male D-type connectors

For pin outs please refer to the operating manual.

Relay Type

The 40-592A is tted with high performance instrumentation

grade ruthenium sputtered reed relays. These offer very long life

with good low level switching performance and excellent contact

resistance stability.

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