Philips UrbanSpark User manual

UrbanSpark

Mounting Instructions

(V3.1)

Important Safety Notice

The battery presents a risk of electrical shock and a high short circuit current. The

Signify mounting instructions must be strictly followed, otherwise potential application,

reliability, or safety issues may arise. Contact your local Signify service if the

instructions cannot meet special field conditions.

Only a qualified Signify service representative who is knowledgeable in batteries and

the required precautions is permitted to service the battery. Keep unauthorized

personnel away from batteries.

Danger:

1. The battery package maybe explode by shock, please be careful during handling.

2. When moving batteries. Wear all appropriate safety clothing and equipment.

3. Prohibit dispose of the batteries in a fire. The batteries could explode.

Caution:

1. The misuse of this equipment could result in human injury and/or equipment damage.

In no event will Signify be responsible or liable for either indirect or consequential

damage or injury that may have resulted from the misuse of this equipment.

2. Use tools with insulated handles to avoid inadvertent shorts.

3. Verify circuit polarities before connecting.

4. Connect sequence: a) connect load,; b) connect battery; c) connect charging

source (PV).

5. Disconnect sequence: a) disconnect charging source (PV); b) disconnect battery;

c) disconnect load.

Warning:

1. Failure to replace a battery before it becomes exhausted may cause the case to

crack, possibly releasing electrolytes from battery and resulting in secondary issues

such as odor, smoke, and fire.

2. The battery system must be in proper maintenance according to the "Maintenance"

manual in this book. This is essential for safety and the reliability of the lighting system.

3. Do not dispose of batteries except through channels in accordance with local, state

and federal regulations.

4. Positive and negative connectors of PV panel and battery are properly connected

with charge controller. Don’t connect the battery positive to PV panel positive and

vice versa.

Notice: The mounting instructions in this document is for standard solar lighting system

installation. It is vitally important that you observe the precautions recommended in this

manual.

Concrete

Field selection

Note:

1. The material is not provided by Signify.

2. Follow the dimensions provided in

drawing for anchor bolts Location.

3. The concrete base size is different due to

local soil condition. You may consult to local

installation contractor.

4.Pole must be installed after the complete

solidification of concrete base.

Cage

M20 Nuts,

Spring

washers

Flat washers

Pole foundation and anchor bolts

Avoid Locations in the shade of the trees or buildings, if you can not avoid the shade, you must ensure the

shade below the 2m of the pole.

If you do want to install the system at a shade area, please consult to Signify professional people.

2m 2m

(unit: mm)

M20 nuts (Advise material: SUS)

Spring Washers (Advise material: SUS)

All the pictures in the MI sheet are representative only and may vary from the actual

product.

235

235 60

M 20 nuts (advise m aterial:S U S )

S pring w ashers (advise m aterial:S U S )

Flatw ashers (advise m aterial:S U S )

240 ±5

235

235 60

M 20 nuts (advise m aterial:S U S )

S pring w ashers (advise m aterial:S U S )

Flatw ashers (advise m aterial:S U S )

240 ±5

Pole

Note: The tools listed do not include items needed for pole installation and other construction work.

Part list

Tools

Controller

Battery

Luminaire

Cross

screwdriver

Spanner

(Max open size>30mm ) Multimeter

(optional)

T30 6 Lobe pin drive key

(Part of supply) Steel rope

(Φ1.5Mm, length=8m)

Note: Luminaire may be different according to different

requirements.

All the pictures in the MI sheet are representative only and may vary from the actual product.

M8 Socket screw

wrench (Size:5)

4Pole and base plate Assembly

(Applicable for both 4m and 6m)

1. Rest the pole over two resting blocks as

shown.

2. Assemble the base plate using 8 Nos M10 screw with

M10 washer, M10 nut and M10 check nut.

Note: Recommended size of resting

block (Not part of supply).

250

400

250

Hard Block

Soft

cushioning

250

400

250

Hard Block

Soft

cushioning

M10 Screw

M10 Washers (2x)

M10 Nut

M10 Lock Nut

M10 Screw

M10 Washers (2x)

M10 Nut

M10 Lock Nut

3.Open the service hatch door using the

T30 6 Lobe pin drive key provided along

with the PV Cartridge.

54m Pole Assembly

1.Insert the PV cartridge to the pole as

shown. Pass the cartridge cable through

the cutout provided and then pull the

same using steel rope from service

hatch.

Warning: Wire should be pulled

out properly, don’t let the wire to

come between mating faces.

2.Fix the PV cartridge with pole using

M8 screws as shown.

3.Open the 8 Nos rubber covers and

tight all M6 screws using cross head

screwdriver. Then affix back the rubber

covers.

2.5 N.m

torque

2.5 N.m

torque

56m Pole Assembly (OR) 1.Insert the PV cartridge bottom first and

pass the cable through the cutout given and

then pull the same using steel rope from

service hatch.

3. Unscrew M8 screws, and open top cover

from PV Cartridge Top.

8 N.m

5mm5mm

torque

8 N.m

5mm5mm

torque

8 N.m

5mm

torque

Warning: Wire should be pulled

out properly, don’t let the wire to

come between mating faces.

2. Fix the PV Cartridge bottom using M8

screws.

5.Pass cable through the cutout provided (at top) and then

pull the same using steel rope from service hatch. 6. Fix the top cover back to

PV Cartridge top as shown.

7a. Open 8 Nos rubber cover and tight

16Nos M6 screws using cross head

screwdriver.

7b. Then affix back the rubber covers

(X8) and rubber caps (X4).

8.Connect male and female MC4 T2

connectors to both PV Cartridge cables

through service hatch.

PV Cartridge

Top PV Cartridge

Bottom

MC4 connector

T2, Male

MC4 connector

T2, Female

2.5 N.m

torque

2.5 N.m

torque

4.Connect both MC4 connectors of PV cartridge

top cable to the 4m long MC4 extension cable,

then Insert the PV cartridge top to the pole as

shown.

7Erect the Pole by Crane

(For both 4m and 6m)

Lift by crane

Warning: Be careful not to let

luminaire and PV Panels hit

the crane arm.

Note:

1.Whoever installs the system, takes full responsibility for safety.

2.All the pictures in the MI sheet are representative only and may vary from the actual product.

Affix the pole by M20

Nuts, spring washers

and flat washers

Affix the pole

(For both 4m and 6m)

6Luminaire Assembly (for both 4m and 6m)

Pull the luminaire cable using steel

rope from service hatch and tighten

screws to affix the luminaire.

Note: Refer luminaire mounting instruction

sheet for luminaire fixing guidelines.

System Connection

1. Put battery

into the pole.

3. FIRSTLY, connect luminaire

to the controller.

2a. Affix controller on the

mounting bracket using four

M4 Screws.

2b. Mount the bracket on C-

Clamp using knurled head

screws as shown.

4. SECONDLY, connect

battery to the controller.

7. Check controller indicator

lighting status

(the Indicators quantity are

different depend on different

controller)

8. Close the service door after

completion of all the activities.

LED 2

LED 1

Must strictly follow the below sequence, or it will introduce difficulty on installation.

Notice: Turn on/Turn off delay time is 5

minutes.

Connection Note:-

1.Configure the charge controller as per customer requirement. For more details contact Signify Local sales/

Service representative.

2.Positive and negative connectors of PV panel and battery are properly connected with charge controller.

Don’t connect the battery positive to PV panel positive and vice versa.

Indicators

LED Blinking 1 Sec ON/off Green/Orange (As per design) Normal Charging

LED Blinking 0.5 Sec ON/off Green/Orange (As per design) Battery Recovery (LFP)

Battery

Charging

Description

2 LEDs

Battery Discharging/LED Load ON

Battery Deep Discharge cut off

Any other fault in system

Red LED ON for 800mSec and Off for 5 Sec

Both LED Green/Orange & Red blinking @ 1 sec rate

Status

No Indication

5. THIRDLY, connect PV Panel

to the controller.

6. FOURTHLY, Connect

Bluetooth low energy module

with RS485 cable.

Check List for Installation

(This checklist MUST be signed by the installer before system installation handover)

Person in charge of site construction

Signature/Date

Project Location

No. Item Description Result Remark

Installation

location

If the installation location avoid the

shade of the trees or buildings

□yes □No

Base

If structural strength of base meet

local pole specification

□yes □No

Anchor bolts

If the anchor bolts location

dimensions follow the MI

□yes □No

Products If all components no damaged □yes □No

Bolts If four bolts are fixed □yes □No

Wiring

If the wiring is done as per the

instruction

□yes □No

Fixing of PV

Cartridge with

Pole

If all the screws are are properly

tightened and rubber bolt cover are

placed over.

□yes □No

Work status

If the work status comply to the

request

□yes □No

Luminaire If the luminaire can light on □yes □No

PV panel

If the PV panel can charge the

battery normally.

□yes □No

Charger

configuration

If the the charger is configured as

per the customer requirement.

□yes □No

Project Name

Scope of check

Site Consrtuctor

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