Philips Bodine B54 User manual
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
! IMPORTANT SAFEGUARDS ! WHEN USING ELECTRICAL EQUIPMENT, BASIC
SAFETY PRECAUTIONS SHOULD ALWAYS BE
FOLLOWED, INCLUDING THE FOLLOWING:
SAVE THESE INSTRUCTIONS
THIS PRODUCT CONTAINS A RECHARGEABLE NICKEL-CADMIUM BATTERY.
THE BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY.
© Philips Emergency Lighting
A Division of Philips Electronics North America Corporation
236 Mt. Pleasant Rd. • Collierville, TN USA 38017-2752 • Tech Support 888-263-4638 • Fax 901-854-1630 • www.philips.com/bodine
75000400
FLUORESCENT EMERGENCY BALLAST
1. To prevent high voltage from being present on red & yellow output leads prior to installation, inverter
connector must be open. Do not join inverter connector until installation is complete and AC power is
supplied to the emergency ballast.
2. This product is for use with most 16 W through 40 W (2' -4') T8, T9, T10, or T12 (including T12 HO)
uorescent lamps, 18 W through 28 W (4-pin) twin, quad, and triple twin-tube, and 18 W through 39 W
rapid-start long compact lamps.
3. Make sure all connections are in accordance with the National Electrical Code and any local regulations.
4. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and
inverter connector of the emergency ballast before servicing.
5. This emergency ballast is for factory or eld installation in either the ballast channel or on top of the
xture.
6. This product is for use in indoor xtures except air handling heated air outlets, and wet, damp, or
hazardous locations.
7. An unswitched AC power source is required (120 or 277 VAC, 60 Hz).
8. Do not install near gas or electric heaters.
9. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not eld
replaceable. Contact the manufacturer for information on service.
10. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
11. Do not use this product for other than intended use.
12. Servicing should be performed by qualied service personnel.
09/14/09
B54
Ni - Cd
Installation Instructions
4 HOUR EMERGENCY OPERATION
INSTALLATION
WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON RED & YELLOW OUTPUT
LEADS PRIOR TO INSTALLATION, INVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN
INVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO
THE EMERGENCY BALLAST.
NOTE: Make sure the necessary branch circuit wiring is available. An unswitched source of
power is required. The emergency ballast must be fed from the same branch circuit
as the AC ballast.
STEP #1 INSTALLING THE EMERGENCY BALLAST
> Disconnect AC power from the xture. Remove the ballast channel cover and install the emergency ballast either
in the ballast channel or on top of the xture.* Remote mounting distance must be less than half the maximum
remote mounting distance for the AC ballast. Consult AC ballast manufacturer before remote installation.
> Depending on the type of xture in use install emergency ballast using one of the methods illustrated below.
STEP #2 INSTALLING THE TEST SWITCH
> Refer to the illustrations above and install the test switch
through the ballast channel cover of a troffer or through the
side of a strip xture.
> Drill a 1/2" hole and install the switch as shown.
> Refer to the diagrams below and wire the test switch so that
it removes AC power from both the emergency ballast and the
AC ballast at the same time.
* For installation on top of the xture, wire bundle covers (RMC-60) may be required by state or local codes. These covers are
available from the manufacturer as an accessory kit and must be ordered separately. Call your local distributor or the factory for complete
information.
Inside Ballast Channel Inside Strip Fixture On Top of Fixture
INSIDE BALLAST CHANNEL INSIDE STRIP FIXTURE ON TOP OF FIXTURE
UNSWITCHED FIXTURE SWITCHED FIXTURE
BLACK 120V
OR
ORANGE 277V
BLACK AC
BALLAST
EMERGENCY
BALLAST
WHITE
WHITE
BLK
HOT
COM
RED
RED
(CAP UNUSED LEAD)
BLK
WALL
SWITCH
BLACK 120V
OR
ORANGE 277V
BLACK AC
BALLAST
EMERGENCY
BALLAST
WHITE
WHITE
BLK
HOT
COM
RED RED
(CAP UNUSED LEAD)
DOUBLE POLE
TEST SWITCH
BLK
DOUBLE POLE
TEST SWITCH
2
INSTALLATION
When AC power is applied, the charging indicator light is illuminated, indicating that the battery is being charged. When
power fails, the emergency ballast automatically switches to emergency power (internal battery), operating one lamp at
reduced illumination. This emergency ballast will operate 16 W through 40 W lamps for a minimum of 4 hours.
Although no routine maintenance is required to keep the emergency ballast functional, it should be checked periodically to
ensure that it is working. The following schedule is recommended:
1. Visually inspect the charging indicator light monthly. It should be illuminated.
2. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. One lamp should
operate at reduced illumination.
3. Conduct a 90-minute discharge test once a year. One lamp should operate at reduced illumination for a
minimum of 4 hours.
! REFER ANY SERVICING INDICATED BY THESE CHECKS TO QUALIFIED PERSONNEL !
OPERATION
STEP #4 WIRING THE EMERGENCY BALLAST
> Determine the type of AC ballast installed in the xture.
> Select the appropriate wiring diagram on back to connect the emergency ballast to the AC ballast and lamp(s).
Make sure all connections are in accordance with the National Electrical Code and any local regulations.
> After installation is complete, supply AC power to the emergency ballast and join the inverter connector.
> At this point, power should be connected to both the AC ballast and the emergency ballast, and the Charging
Indicator Light should illuminate indicating the battery is charging.
> A short-term discharge test may be conducted after the emergency ballast has been charging for one hour. Charge
for 24 hours before conducting a long-term discharge test. Refer to OPERATION.
> In a readily visible location, attach the label "CAUTION - This Unit Has More Than One Power Connection Point.
To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And Emergency
Power Supplies Before Servicing."
MAINTENANCE
STEP #3 INSTALLING THE CHARGING INDICATOR LIGHT
> Install the CHARGING INDICATOR LIGHT as shown in the illustration below so that it will be visible after the
xture is installed.
NOTE: After installing the charging indicator light and test switch, mark each with the appropriate label.
TROFFER STYLE FIXTURE STRIP STYLE FIXTURE
Charging
Indicator
Light
1/2" White
Bushing
Violet (+)
Brown (–)
Violet (+)
Brown (–)
1/2" White
Bushing
5/8" Black
Bushing
5/8" Black
Bushing
1/2" Punch
Fixture Fixture
Charging
Indicator
Light
3
FIG 2a ONE (1) LAMP RAPID START BALLAST
FIG 52a ONE (1) LAMP INSTANT START BALLAST
WIRING DIAGRAM for 1-LAMP emergency operation
EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT
TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS.
INVERTER
CONNECTOR
RED WHITE
ORANGE
BLACK
WHITE
VIOLET
BROWN
277 V
120 V
COM
CHARGING
INDICATOR
LIGHT
TO UNSWITCHED AC
USE PROPER TAP
CAP UNUSED LEAD
EMERGENCY
BALLAST
LAMP
BLACK
WHITE
RED
LINE BLUE
BLUE/WHT
YELL/BLK
YELLOW
RED
AC
BALLAST
BLUE
INVERTER
CONNECTOR
RED WHITE
ORANGE
BLACK
WHITE
VIOLET
BROWN
277 V
120 V
COM
CHARGING
INDICATOR
LIGHT
TO UNSWITCHED AC
USE PROPER TAP
CAP UNUSED LEAD
EMERGENCY
BALLAST
BLACK
WHITE
LINE
RED
RED
BLUE
BLUE
AC
BALLAST
LAMP
BLUE
BLUE/WHT
YELL/BLK
YELLOW
RED
FIG 36a TWO (2) LAMP INSTANT START BALLAST FIG 3a TWO (2) LAMP RAPID START BALLAST
FIG 7a THREE (3) LAMP INSTANT START BALLAST
INVERTER
CONNECTOR
RED WHITE
ORANGE
BLACK
WHITE
VIOLET
BROWN
277 V
120 V
COM
CHARGING
INDICATOR
LIGHT
TO UNSWITCHED AC
USE PROPER TAP
CAP UNUSED LEAD
EMERGENCY
BALLAST
LAMP 1
LAMP 2 (EMERGENCY)
BLACK
WHITE
LINE BLUE
BLUE/WHT
YELL/BLK
YELLOW
RED
AC
BALLAST RED
BLUE
BLUE
FIG 15a THREE (3) LAMP RAPID START BALLAST
INVERTER
CONNECTOR
RED WHITE
ORANGE
BLACK
WHITE
VIOLET
BROWN
277 V
120 V
COM
CHARGING
INDICATOR
LIGHT
TO UNSWITCHED AC
USE PROPER TAP
CAP UNUSED LEAD
EMERGENCY
BALLAST
( )
EMERGENCY
LAMP 1
LAMP 2
BLACK
WHITE
YELLOW
YELLOW
LINE
RED
RED
BLUE
BLUE
AC
BALLAST
BLUE
BLUE/WHT
YELL/BLK
YELLOW
RED
FIG 1a ONE (1) 16-40 W LAMP WITHOUT AC BALLAST
WIRING DIAGRAMS for Emergency-Only xtures
FIG 14a FOUR (4) LAMP INSTANT START BALLAST FIG 51a FOUR (4) LAMP RAPID START BALLAST
INVERTER
CONNECTOR
RED WHITE
ORANGE
BLACK
WHITE
VIOLET
BROWN
277 V
120 V
COM
CHARGING
INDICATOR
LIGHT
TO UNSWITCHED AC
USE PROPER TAP
CAP UNUSED LEAD
EMERGENCY
BALLAST
LAMP 1
LAMP 2
LAMP 3
LAMP 4( )
EMERGENCY
BLACK
WHITE
YELLOW
YELLOW
LINE
RED
RED
BLUE
BLUE/WHT
YELL/BLK
YELLOW
RED
AC
BALLAST
BLUE
BLUE
INVERTER
CONNECTOR
RED WHITE
ORANGE
BLACK
WHITE
VIOLET
BROWN
277 V
120 V
COM
CHARGING
INDICATOR
LIGHT
TO UNSWITCHED AC
USE PROPER TAP
CAP UNUSED LEAD
EMERGENCY
BALLAST
LAMP 1
LAMP 2
LAMP 3
LAMP 4
BLACK
WHITE
YELLOW
YELLOW
BROWN
BROWN
LINE RED
RED
BLUE/WHT
BLUE/WHT
BLUE
BLUE
BLUE
BLUE/WHT
YELL/BLK
YELLOW
RED
AC
BALLAST
INVERTER
CONNECTOR
RED WHITE
ORANGE
BLACK
WHITE
VIOLET
BROWN
277 V
120 V
COM
CHARGING
INDICATOR
LIGHT
TO UNSWITCHED AC
USE PROPER TAP
CAP UNUSED LEAD
EMERGENCY
BALLAST
LAMP 1
LAMP 2
LAMP 3
BLACK
WHITE
LINE
RED
BLUE
BLUE
BLUE
BLUE/WHT
YELL/BLK
YELLOW
RED
AC
BALLAST
BLUE
INVERTER
CONNECTOR
RED WHITE
ORANGE
BLACK
WHITE
VIOLET
BROWN
277 V
120 V
COM
CHARGING
INDICATOR
LIGHT
TO UNSWITCHED AC
USE PROPER TAP
CAP UNUSED LEAD
EMERGENCY
BALLAST
LAMP 1
LAMP 2
LAMP 3( )
EMERGENCY
BLACK
WHITE
YELLOW
YELLOW
LINE
RED
RED
BLUE/WHT
BLUE/WHT
BLUE
BLUE
BLUE
BLUE/WHT
YELL/BLK
YELLOW
RED
AC
BALLAST
INVERTER
CONNECTOR
RED WHITE
ORANGE
BLACK
WHITE
VIOLET
BROWN
277 V
120 V
COM
CHARGING
INDICATOR
LIGHT
TO UNSWITCHED AC
USE PROPER TAP
CAP UNUSED LEAD
EMERGENCY
BALLAST
LAMP
BLUE
BLUE/WHT
YELL/BLK
YELLOW
RED
CAP
CAP
4
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