Philips GC9620 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

ServiceManual

Philips Consumer Lifestyle

Perfect Care Elite

GC9620

15/03

Product information

Fast & powerful crease removal

•Soleplate: TIonic Glide

•OptimalTemp Technology

•Safe rest

•Silent Steam Technology

•Vertical steam

•Pressure: Up to . bar

•Variable steam settings

•Steam output control

•Steam tip

•Power:  W

•Constant vertical steam

•Steam boost:  g

•Continuous steam output:  g/min

Easy to use

•Safe for all fabrics: Even for delicates like silks

•Water tank capacity:  ml

•Filling and emptying water: Detachable water tank,

Extra large filling hole

•Refill any time

•Heatup time:  min

•Ultra light and comfortable

•Storage solution: Carry lock

•Cord freedom (swivel):  degree cord freedom

•Low water alarm

•Cord storage: Cord storage compartment

•Power cord length: . m

•Hose storage: hose storage compartment

•Hose length: . m

•Open handle

Sustainability

•ECO setting

•Energy saving:  energy reduction

•Warranty:  year(s)

Calc management

•Suitable for tap water

•Calc clean reminder

•Calc clean solution: Easy DeCalc Plus

Technical information

•Voltage :    V

•Dimensions:

Packaging :  x  x  cm

Product : . x . x . cm

•Weight:

Iron : . kg

Iron  Base : . kg

GC9620

2-9

Disassembly advice Iron & Lock assy

INLAY & LIGHT STRIP 1

MICROSWITCH & REFLECTOR ASSY 2

TRIGGER SPRING 4

TRIGGER 5

HOUSING CAP 6

HOUSING 8

Remove Screw A1

Remove INLAY & LIGHT STRIP 1

Remove Screw B1, B2, B3 & B4

Remove MICRO SWITCH & REFLECTOR ASSY 2

Remove TRIGGER SPRING 4

Remove TRIGGER 5

Remove HOUSING CAP 6

Remove Screw C1

Remove Screw D1 & D2

Remove HOUSING 8

GROMMET 7

CORD CLAMP 9

RUBBER BUNG 11 & RYTON RING 12

CHASSIS 10

SOLEPLATE ASSY 13

Remove Screw E1 & E2

Remove GROMMET 7

Remove Screw F1 & F2

Remove CORD CLAMP 9

Disconnect All wire connection

Remove RUBBER BUNG 11

Remove RYTON RING 12

Remove Mica sheet

Remove Screw G1, G2, G3 & G4

Remove CHASSIS 10

Remove SOLEPLATE ASSY 13

Remove Screw H1

Remove Thermistor

FRONT LOCK SLIDER SPRING 16H

FRONT LOCK CATCH SPRING 16G

Remove Screw J1 - J5

Remove Tray

Remove FRONT LOCK SLIDER SPRING 16H

Remove Lock assy

Remove Screw K1, K2, K3 & K4

Remove Front lock bracket

Remove FRONT LOCK CATCH SPRING 16G

UI POWER BOARD 23

BUTTON FRAME 24

POWER BUTTON 25

Remove TRAY 18

Remove Screw L1, L2 & L3

Remove IU BOARD PCBA 23

Remove Screw M1 & M2

Remove BUTTON FRAME 24

Remove POWER BUTTON 25

GC9620

3-9

WATER TANK ASSY 15

TRAY RUBBER CAP 17

BUNG 51

STAND TOP 19

RETURN TUBE 29

Remove WATER TANK ASSY 15

Remove TRAY RUBBER CAP 17

Remove BUNG 51

Remove Screw A1 - A10

Remove STAND TOP 19

Remove RETURN TUBE 29

INLET SUPPORT SEAL 30

INLET SUPPORT PLATE 31

INLET COUPLING SUPPORT 32

Remove Screw B1 & B2

Remove INLET SUPPORT SEAL 30

Remove INLET COUPLING PLATE 31

Disconnect Tube

Remove INLET COUPLING SUPPORT 32

POWER BOARD PCBA ASSY 20

PCBA HOLDER 21

HALL SENSOR PCBA ASSY 22

PUMP SUPPORT 28A & 18B

CORRUGATED ELBOW TUBE 27

BRAIDED RUBBER HOSE 33

PUMP ASSY 26

Remove Screw C1 - C5

Remove POWER BOARD PCBA ASSY 20

Remove PCBA HOLDER 21

Disconnect All wire connection

Remove HALL SENSOR PCBA ASSY 22

Remove PUMP SURPPORT 28A & 18B

Remove CORRUGATED ELBOW TUBE 27

Remove Inox clamp

Remove Hose clip

Remove BRAIDED RUBBER HOSE 33

Remove PUMP ASSY 26

SAFETY CAP 38B

SAFETY VALVE 38A

E-VALVE 37

RINSE CAP ASSY 42

SPACER TOP 46

SPACER BOTTOM 47

BOILER ASSY 36

Remove SAFETY CAP 38B

Remove SAFETY VALVE 38A

Remove E-VALVE 37

Remove Hose clip

Remove BRAIDED RUBBER HOSE 33

Remove Screw D1 - D5

Remove RINSE CAP 42

Remove SPACER TOP 46

Remove SPACER BOTTOM 47

Remove BOILER ASSY 36

CLAMPING PLATE 45

CORD SET 43

CORD CLAMP 44

HOSE CORD MTD ASSY 14

BELT LOOP LEFT 49 & RIGHT 48

STAND BOTTOM 50

Remove Screw E1 & E2

Remove CLAMPING PLATE 45

Remove CORD SET 43

Remove Screw F1 & F2

Remove CORD CLAMP 44

Remove HOSE CORD MTD ASSY 14

Remove Screw G1, G2 & G3

Remove BELT LOOP LEFT 49

Remove Screw H1, H2 & H3

Remove BELT LOOP RIGHT 48

Remove STAND BOTTOM 50

Disassembly advice Stand

4-9

Service parts lists Iron & Stand

Pos Service code Description

Inlay & Light strip

ector assy

LED wire assy

Trigger spring

Trigger

Housing cap

Housing & Deco plate

Chassis

Rubber bung

Ryton ring

Soleplate Mtd assy

Hose cord Mtd assy

Pos Service code Description

Water tank assy

Front lock catch spring

Front lock slider spring

Tray rubber cap

Stand top

Power board PCBA assy

PCBA holder

Hall sensor PCBA assy

IU board PCBA assy

Button frame

Power button

Pump assy

Corrugated elbow tube

Return tube

Inlet support seal

Inlet coupling plate

Inlet coupling support

Braided rubber hose

Hose clip

Inox clamp

Safety cap Nat

Water probe assy

Boiler support bracket

Ryton ring (Boiler)

Rinse cap assy

Cordset (EU)

Cord clamp

Clamping plate

Spacer top

Spacer bottom

Stand bottom assy

Bung

(a:Tray)

(b:Front Lock assy)

(c:Stand top molded)

Pump support - HE

Pump support 2

GC9620

5-9

B2 B1 B3

F1 F2

Exploded view Iron

6-9

Exploded view Stand

H1 H2

A10

F1 F2

16G

38A

19c

38B

Front

lock

bracket

16H

18B

28A

19a

19b

GC9620

7-9

NOPOP

+24V

LIVE

+24V VCC 2.4V

VCC1

LIVE

+24V LIVE

VCC1

VCC

+24V

2.4V

VCC1VCC1

2.4V

VCC2

VCC

VCC1

+24V+24V

VCC2

LIVE

VCC

VCC2

7001

BC846B

3009

10k,5%(MF)

8009

BAS16

4004

ALE7PB24

3010

10k,5%

(0805)

3008

1k,5%

(0805)

7002

BC846B

3014

10k,5%(MF)

8010

BAS16

4005

ALE7PB24

3015

10k,5%

(0805)

3013

1k,5%

(0805)

7006

BC846B

7011

BT168

3031

1k,5%(1206) 3032

10k,5%

(0805)

3001

47R/2W

1001

TEA1721AT/N1D

1003

78L33ACHX

Fusible WW

4001

1.0mH/0.1A

2001

100nF

275V

3028

10D471k

MOV

3045

1M,0.5W

(1206)

3046

1M,0.5W

(Axial)

8001

GF1M

2002

4.7µF

400V

2003

4.7µF

400V

8002

BZG03

C200

8003

BZG03

C200

8006

ES1JL

8004

ES1JL

8007

BGY20J

8013

BAS16

8008

BZX384

B24

8005

BZT52

C2V0S-7-F

4002

1.5mH/0.25A

3002

2k21,1%

(0805)

3004

1.5,1%

(1206)

3003

18k,1%

(0805)

2004

10pF/50V

(0805)

GND

Drain Source

FB VCC

9001

Flex L

9002

Flex N

9004

Boiler N

9017

63756-1

9003

Iron N

2005

100nF/50V

(0805)

2008

100nF/50V

(0805)

2006

10µF

50V

2007

220µF

35V

2009

100µF

35V

2011

100nF/50V

(0805)

2010

220µF

10V

3005

270k,5%

(0805)

3060

0R,5%

(1206)

3007

ADC-REF

1k,5%(1206)

3033

10k,5%

(0805)

3034

20R,1W

(WW)

2021

10nF/50V

(0805)

2022

100nF/50V

(0805)

7008

BC856

3049

1k,5%(MF)

7007

BC846B

3042

1k,5%

(1206)

3041

1k,5%

(1206)

3040

1k(0805)

3039

220R,0.5W(MF)

3037

1k,0.25W

(0805)

3016

1k,0.25W

(0805)

3017

3k6,1%

(0805)

9007

Header 2

2023

100nF/50V

(1206)

3018

1k,0.25W

(1206)

3019

3k6,1%(0805)

9008

Header 2

2028

10µF/10V

(1206)

3061

10k,5%

(0805)

9020

Header 3

Header 9

9019

2025

100nF/50V

(1206)

2026

100nF/50V

(0805)

2024

100nF/50V

(1206)

3038

3k6,1%

(1206)

3035

1k(0805)

3036

4k7

(1206)

9016

Header 3

8011

BAS16

8012

BAS16

8016

BAS16

3048

47k,5%(1206)

1PD7/AD15

21ZCD

PA2/AD2/DAC0

4Boiler-Temp1

PA1/AD1

5Boiler-Temp2

PA4/AD4

2Comms In

PC6

PC7

9Water Level

PD2/AD10

26Tank-Empty

PD4/AD12

24Pwr-LED

PA3/AD3/DAC1

3SG-Temp

PC0/SDA

16Iron LED

2013

220pF X1

2012

22pF/50V(0805)

2016

220pF X1

3055

10k

(1206)

2027

100nF

50V

(1206)

3054

10k

(0805)

2029

100nF

50V

(1206)

3050

10k(0805)

PD5/AD13

23Eco-LED

3051

10k(0805)

PA6/AD6

30Decal-LED

3052

10k(0805)

PA5/AD5

31Rinse-LED

PDI/RESET

8PClk

PDI

7PData

3053

10k(0805)

PA7/AD7

29Turbo-LED

3047

10k(0805)

PD0/AD8

28Pwr-Sw

3044

1k(0805)

PD1/AD9

27Eco-Sw

3043

1k(0805)

Header

3x2

9021

3006

10k,5%

(0805)

3059

0R,5%(1206)

GND GND

PC2 14 Boyler Rly

PC1/SCL 15 Buzzer Drv

VCC 17

PC3 13 SG Rly

PD3/AD11 25 Pump-Drv

7005

BC846B

7010

BTA204W

3025

1k,5%(1206) 3026

470R,5%

(0805) 3027

10k,5%

(0805)

3029

100R,1W

(WW)

3030

10R,1W

(WW)

2019

10nF/50V

(0805)

2020

1nF/400V

(X2 Cap)

PD6/AD14 22 Evalve2-Drv

7004

BC846B

7009

BTA204W

3020

1k,5%(1206) 3021

470R,5%

(0805) 3022

10k,5%

(0805)

3023

100R,1W

(WW)

3024

10R,1W

(WW)

2017

10nF/50V

(0805)

2018

1nF/400V

(X2 Cap)

PR0 20

PR1 19

PC5 11

PC4 12

Evalve1-Drv

7003

BC846B

1002

ATMEL-XMEGA16E5

3011

10k,5%(MF)

3012

10k,5%

(0805)

4003

Buzzer

(PKM13EPY4002-B0)

118

1,2,3

Jumper-6mm

19005

Iron L

19006

Boiler L

9009

Pump N

(Blue wire)

9010

Pump L

(Red wire)

9011

Pump N

(Blue wire)

9013

Pump N

(Blue wire)

Jumper-18mm

2033

100nF

50V

(1206)

2032

10µF

10V

(1206)

4006

Inductor

10mH

AVCC 32

2015

100nF

50V

(1206)

2014

10µF

10V

(1206)

4007

Inductor

10mH

Wiring Diagram

GC9620

8-9

Repair instructions

•Due to the high wattage of the iron, only the specified cord set must be used.

•Should damage be observed on the CORDSET 43, it must be replaced. Continued usage is not allowed.

•If STAND BOTTOM ASSY 50 is provided without type plate information eg. Type number, voltage etc. When replacing the

Stand Bottom Assy, engrave the type number & voltage on the type plate with a sharp object.

•After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation

as laid down & officially established at this moment.

•The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check the soleplate temperature is within IEC requirement.

Soleplate temperature (Deg C)

Materials, for example

Test-

point

Minimum Maximum

  All fabric types

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at  V supply, the EARTH leakage current must be less than . mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of product during operation.

Check that the functionality of the product (product dependent) eg. Steaming, variable steam, SOS, ASO etc is working

properly.

4. Loose part

Check that there are no loose parts eg. Extra screws in the product that can cause shortcircuit or product malfunctions.

5. Fuse open circuit

When replacing fuse, to also service the water tubes which is probably choked with calc.

GC9620

9-9

Repair instructions

Lock assy disassembly advise

Step : Use a screw driver to lift up the spring in the lock assy.

Step : Remove the lifted spring.

Step : Slide and lift up the lock assy.

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