Pfeiffer Vacuum SMARTVANE 55 User manual

OPERATING INSTRUCTIONS

Translation of the Original

SMARTVANE 55 | 70

Rotary vane pump

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new rotary vane pump is designed

to support you by its performance, its perfect operation and without interfering your individual

application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a

comprehensive and complete range of top-quality products and first-class service. With this

expertise, we have acquired a multitude of skills contributing to an efficient and secure

implementation of our product.

Knowing that our product must not interfere with your actual work, we are convinced that our

product offers you the solution that supports you in the effective and trouble-free execution of

your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

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Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Applicable documents 7

1.1.2 Variants 7

1.2 Target group 7

1.3 Conventions 7

1.3.1 Instructions in the text 7

1.3.2 Pictographs 8

1.3.3 Stickers on the product 8

1.3.4 Abbreviations 9

2 Safety 10

2.1 General safety information 10

2.2 Safety instructions 10

2.3 Safety precautions 15

2.4 Limits of use of the product 15

2.5 Proper use 16

2.6 Foreseeable improper use 16

2.7 Personnel qualification 16

2.7.1 Ensuring personnel qualification 17

2.7.2 Personnel qualification for maintenance and repair 17

3 Product description 18

3.1 Function 18

3.1.1 Drive 18

3.1.2 Operating fluid 19

3.1.3 Cooling 19

3.2 Connections 19

3.3 Identifying the product 19

3.4 Product features 19

3.5 Scope of delivery 19

4 Transportation and Storage 21

4.1 Transporting vacuum pump 21

4.2 Storing vacuum pump 22

5 Installation 23

5.1 Setting up vacuum pump 23

5.2 Connecting the vacuum side 24

5.3 Connecting exhaust side 24

5.4 Filling up operating fluid 25

5.5 Connecting to mains power supply 27

6 Interfaces 29

6.1 Interface overview 29

6.2 "Remote" interface 29

6.2.1 Inputs 30

6.2.2 Outputs 30

6.2.3 RS-485 31

6.2.4 Connecting control unit 31

6.3 Using RS-485 interface 31

6.4 Connecting accessories 32

6.5 Pfeiffer Vacuum protocol for RS-485 interface 32

6.5.1 Telegram frame 32

6.5.2 Telegram description 33

6.5.3 Telegram example 1 33

6.5.4 Telegram example 2 33

Table of contents

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6.5.5 Data types 34

7 Parameter set 35

7.1 General 35

7.2 Control commands 35

7.3 Status requests 36

7.4 Reference value inputs 37

8 Operation 38

8.1 Commissioning vacuum pump 38

8.2 Switching on vacuum pump 39

8.3 Checking operating fluid level 40

8.4 Refilling operating fluid 40

8.5 Configuring the connections with the Pfeiffer Vacuum parameter set 41

8.5.1 Configuring the digital outputs 41

8.5.2 Configuring the digital input 42

8.5.3 Selecting the interfaces 42

8.6 Selecting operating mode 42

8.7 Selecting speed mode 42

8.7.1 Normal operation 43

8.7.2 Standby mode 43

8.7.3 Speed actuator operation 43

8.8 Operating mode display via LED 43

8.9 Switching off vacuum pump 44

9 Maintenance 45

9.1 Maintenance instructions 45

9.2 Checklist for inspection and maintenance 46

9.3 Changing operating fluid 47

9.3.1 Draining operating fluid 48

9.3.2 Filling up operating fluid 49

9.3.3 Rinsing and cleaning rotary vane vacuum pump 49

9.4 Maintaining operating fluid separator 50

9.4.1 Dismantling exhaust filters 50

9.4.2 Mounting exhaust filters 51

10 Decommissioning 52

10.1 Shutting down for longer periods 52

10.2 Recommissioning 52

11 Recycling and disposal 53

11.1 General disposal information 53

11.2 Disposing of rotary vane pump 53

12 Malfunctions 54

12.1 General 54

12.2 Error codes 55

13 Service solutions by Pfeiffer Vacuum 58

14 Accessories 60

14.1 Accessory information 60

14.2 Ordering accessories 60

15 Technical data and dimensions 61

15.1 General 61

15.2 Technical data 61

15.3 Dimensions 63

EC Declaration of Conformity 65

UK Declaration of Conformity 66

Table of contents

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List of tables

Tbl. 1: Stickers on the product 8

Tbl. 2: Abbreviations used in this document 9

Tbl. 3: Limits of use of the product 16

Tbl. 4: Interfaces of the electronic drive unit 19

Tbl. 5: Features of the rotary vane pumps 19

Tbl. 6: Connection assignment of 15-pin "remote" connection 30

Tbl. 7: Features of the RS-485 interface 31

Tbl. 8: Explanation and meaning of the parameters 35

Tbl. 9: Control commands 36

Tbl. 10: Status requests 37

Tbl. 11: Reference value inputs 37

Tbl. 12: Configure parameters [P:019] and [P:024] 41

Tbl. 13: Configure parameter [P:063] 42

Tbl. 14: Parameter [P:060] 42

Tbl. 15: Behavior and meaning of the LEDS of the electronic drive unit 44

Tbl. 16: Behavior and meaning of the LED standby 44

Tbl. 17: Maintenance intervals 46

Tbl. 18: Troubleshooting for rotary vane pumps 55

Tbl. 19: Error messages of the electronic drive unit 56

Tbl. 20: Warning messages of the electronic drive unit 57

Tbl. 21: Accessories 60

Tbl. 22: Operating fluid 60

Tbl. 23: Conversion table: Pressure units 61

Tbl. 24: Conversion table: Units for gas throughput 61

Tbl. 25: Technical data of SmartVane 55 | SmartVane 70 62

List of tables

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List of figures

Fig. 1: Position of the stickers on the product 9

Fig. 2: Structure of the rotary vane pump 18

Fig. 3: Transporting vacuum pump 22

Fig. 4: Minimum distances to the lateral limitations (top view) 23

Fig. 5: Checking filling 26

Fig. 6: Filling up operating fluid 26

Fig. 7: Connecting to mains power supply 28

Fig. 8: Interfaces of the electronic drive unit 29

Fig. 9: Connection diagram of 15-pin "remote" connection 29

Fig. 10: Connecting a control unit via the "remote" connection 31

Fig. 11: Cross-link via connection RS-485 using connection cables and accessories 32

Fig. 12: Checking operating fluid level at sight glass 40

Fig. 13: Filling up operating fluid 41

Fig. 14: Draining operating fluid 48

Fig. 15: Filling up operating fluid 49

Fig. 16: Dismantling exhaust filters 51

Fig. 17: Dimensions of SmartVane 55 63

Fig. 18: Dimensions of SmartVane 70 64

List of figures

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.1.1 Applicable documents

Document Number

Declaration of conformity A component of these instructions

You can find this document in the Pfeiffer Vacuum Download Center.

1.1.2 Variants

These instructions are applicable for SmartVane line vacuum pumps:

●SmartVane 55

●SmartVane 70

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

About this manual

7/68

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

Qr code is linked to further online information.

We recommend viewing on a tablet computer.

Pay attention to the amount of data that is generated.

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meanings.

Made in Germany

D-35614 Asslar

Vacuum Pump

SmartVane 55

= 0.2 hPa (mbar)

pabs

nmax = 800 – 1350 min -1

= F4Oil

= DEM121290002SN

S(N!)max = 50 m3/h

= 37 kgmass

= 1.75 LOil quantity

Year

2022

1 ~ 100 – 127 V / 200 – 240 V ±10 %

50/60 Hz 10A IP20

PK D80 001

Rating plate (example)

Rating plate of the rotary vane vacuum pump

Warning hot surface

This sticker warns of injuries caused by high temperatures as a

result of contact without protection during operation.

Electrical voltage warning

The sticker warns of the risk of electric shock when working

with the housing open.

No stepping on surface

This sticker prohibits the use of the vacuum pump as a climbing

aid.

Operating instructions note

This sticker indicates that this operating instructions must be

read before performing any tasks.

Tbl. 1: Stickers on the product

About this manual

8/68

Fig. 1: Position of the stickers on the product

1 Hot surface warning sign 4 Warning sign for live voltage

2 Operating instructions note 5 Rating plate of the rotary vane vacuum pump

3 Prohibition sign - No stepping on surface

1.3.4 Abbreviations

Abbreviation Meaning in this document

OI Operating instructions

CB Certified body according to IEC (international electrotechnical commission)

DI Digital Input

DO Digital Output

fRotation speed value of a vacuum pump (frequency, in rpm or Hz)

FCC Federal Communications Commission (USA)

N/A not connected

N.N. Mean sea level

NRTL Nationally Recognized Test Laboratory

[P:xxx] Parameters are printed in bold as three-digit numbers in square brackets. Example:

[P:xxx] Software version

PC Personal computer

PE Protective earth (earthed conductor)

PFC Power factor correction circuitry in power supply pack

RCD Residual Current Device

RS-485 Standard for a physical interface for asynchronous serial data transmission (recom-

mended standard)

WAF Width Across Flats

MM Maintenance manual

Tbl. 2: Abbreviations used in this document

About this manual

9/68

2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.2 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Machinery Directive 2006/42/EC Annex I, DIN EN ISO 12100 Chapter 5 and DIN EN

1012-2. Where applicable, all life cycle phases of the product were taken into account.

Risks during transport

WARNING

Risk of serious injury from swinging, toppling or falling objects

During transport, there is a risk of crushing and impact on swinging, toppling or falling objects. There

is a risk of injuries to limbs, up to and including bone fractures and head injuries.

►Secure the danger zone if necessary.

►Pay attention to the center of gravity of the load during transport.

►Ensure even movements and moderate speeds.

►Observe safe handling of the transport devices.

►Avoid sloping attachment aids.

►Never stack products.

►Wear protective equipment, e.g. safety shoes.

Safety

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