Pepperl+Fuchs SmartRunner Detector User manual

SmartRunner Detector

Laser-line triangulation sensor

for high-precision

field monitoring

FACTORY AUTOMAT ON

MANUAL

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-

try, published by the Central Association of the lectrical Industry (Zentralverband

lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the

supplementary clause: " xpanded reservation of proprietorship"

SmartRunner Detector

1 ntroduction................................................................................. 5

1.1 Content of this Document ................................................................... 5

1.2 Target Group, Personnel...................................................................... 5

1.3 Symbols Used ...................................................................................... 5

2 Product Specifications............................................................... 7

2.1 Use and Application............................................................................. 7

2.2 Dimensions......................................................................................... 10

2.3 Laser Class 1 ...................................................................................... 11

2.4 ndicators and Operating Elements ................................................. 12

2.5 nterfaces ............................................................................................ 13

2.6 Accessories ........................................................................................ 14

2.7 Storage and Disposal ........................................................................ 14

3 nstallation................................................................................. 15

3.1 Mounting ............................................................................................. 15

3.2 Detection Range................................................................................. 18

3.3 Electrical Connection ........................................................................ 18

4 Commissioning......................................................................... 21

4.1 Configuration Mode ........................................................................... 21

5 Operation................................................................................... 24

5.1 Communication via the RS-485 nterface ........................................ 24

5.1.1 Request Telegram............................................................................ 24

5.1.2 Response Telegram......................................................................... 25

SmartRunner Detector

6 Vision Configurator Software .................................................. 27

6.1 Menu Bar .............................................................................................27

6.1.1 File Menu ......................................................................................... 27

6.1.2 View Menu .......................................................................................28

6.1.3 Sensor Menu....................................................................................28

6.1.4 Image Menu .....................................................................................29

6.1.5 Administration Menu ........................................................................29

6.1.6 Help Menu........................................................................................ 30

6.2 Connecting to Vision Configurator ...................................................30

6.3 Toolbar.................................................................................................31

6.4 mage Display .....................................................................................32

6.5 Sensor nformation.............................................................................34

6.6 Common ..............................................................................................35

6.7 Detection .............................................................................................36

6.8 Generating Control Codes .................................................................37

6.9 Setting Device Parameters via Control Code ..................................38

7 Maintenance.............................................................................. 39

SmartRunner Detector

Introduction

2017-04

1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the

product life cycle. This may include the following:

■

Product identification

■

Delivery, transport, and storage

■

Assembly and installation

■

Commissioning and operation

■

Maintenance and repair

■

Troubleshooting

■

Dismounting

■

Disposal

The documentation comprises the following parts:

■

Present document

■

Datasheet

In addition, the documentation may comprise the following parts, if applicable:

■

C-Type xamination Certificate

■

C Declaration of Conformity

■

Attestation of conformity

■

Certificates

■

Control drawings

■

Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

2017-04

SmartRunner Detector

Introduction

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory

that you observe these warning messages for your personal safety and in order to avoid

property damage.

Depending on the risk level, the warning messages are displayed in descending order as

follows:

nformative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

SmartRunner Detector

Product Specifications

2017-04

2 Product Specifications

2.1 Use and Application

The SmartRunner laser-line triangulation sensor creates a high-precision 2-D height profile of

an object at near range. For this purpose, a laser line is projected onto an object and is

detected by a camera at a specific angle. Height and width information are determined using

the triangulation principle.

Example

Figure 2.1

Figure 2.2

Raised Profile

Measurement Result

2017-04

SmartRunner Detector

Product Specifications

Figure 2.3

Figure 2.4

The SmartRunner has an optimized hardware and software platform. It is available in different

versions for specific applications. The device is certified according to laser protection class 1.

Flat Profile

Measurement Result

SmartRunner Detector

Product Specifications

2017-04

SmartRunner Detector

The detector monitors a defined area. To do so, the laser projects a high-precision light grid

onto the previously configured area. Objects < 1 mm can be detected by the high resolution.

ven small projections can be detected precisely.

Example application:

High-precision monitoring of a work area.

Figure 2.5

In order to accurately consider the boundary conditions and local circumstances of an

application, the laser-line triangulation sensor must be taught-in for each individual application.

The evaluation of an environment can be either continual (independent) or initiated by a trigger

signal.

2017-04

SmartRunner Detector

Product Specifications

Parameterization and Operating Modes

The laser-line triangulation sensor can be configured or parameterized via 3 different methods.

■

Reading in code cards via the sensor camera

■

Processing configuration telegrams via the bus interface

■

Using the Vision Configurator software

The sensor has different operating modes, which can be activated for configuration,

presentation, or normal operation.

■

Normal mode: measurement mode, sensor works as configured

■

Configuration mode: mode for configuring the sensor via data telegrams and via the

Vision Configurator configuration program

■

Code card mode: mode for configuring the sensor via Data Matrix control codes without

the assistance of a PC

■

Presentation mode: mode for presentation or testing without the assistance of a PC

2.2 Dimensions

The devices in the SmartRunner series have the following identical housing dimensions.

Figure 2.6 Dimensions of the SmartRunner series

38 12 M4

99.1

32 48

8 15.35

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