Pepperl+Fuchs SIL VIM8 Series User manual

Functional Safety

Vibration Sensor VIM8*

Manual

ISO9001

PL d

With regard to the supply of products, the current issue of the following document is applicable:

The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central

Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most

recent version as well as the supplementary clause: "Expanded reservation of proprietorship"

Worldwide

Pepperl+Fuchs Group

Lilienthalstr. 200

68307 Mannheim

Germany

Phone: +49 621 776 - 0

E-mail: info@de.pepperl-fuchs.com

North American Headquarters

Pepperl+Fuchs Inc.

1600 Enterprise Parkway

Twinsburg, Ohio 44087

USA

Phone: +1 330 425-3555

E-mail: [email protected].com

Asia Headquarters

Pepperl+Fuchs Pte. Ltd.

P+F Building

18 Ayer Rajah Crescent

Singapore 139942

Phone: +65 6779-9091

E-mail: [email protected]

https://www.pepperl-fuchs.com

Functional Safety Vibration Sensor VIM8*

Contents

2022-07

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Content of this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3 Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 Standards and Directives for Functional Safe . . . . . . . . . . . . . . . . . . . . 10

3 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1 Assumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Safety Function and Safe State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3 Characteristic Safety Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.4 Useful Lifetime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 Mounting, Installation and Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1 Proof Test and Self-Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6 Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7 List of Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Functional Safety Vibration Sensor VIM8*

Contents

2022-07

Functional Safety Vibration Sensor VIM8*

Introduction

2022-07

1 Introduction

1.1 Content of this Document

This document contains information for usage of the device in functional safety-related

applications. You need this information to use your product throughout the applicable stages

of the product life cycle. These can include the following:

•Product identification

•Delivery, transport, and storage

•Mounting and installation

•Commissioning and operation

•Maintenance and repair

•Troubleshooting

•Dismounting

•Disposal

The documentation consists of the following parts:

•Present document

•Instruction manual

•Datasheet

Additionally, the following parts may belong to the documentation, if applicable:

•EU-type examination certificate

•EU declaration of conformity

•Attestation of conformity

•Certificates

•Control drawings

•FMEDA report

•Assessment report

•Additional documents

For more information about Pepperl+Fuchs products with functional safety,

see www.pepperl-fuchs.com/sil.

Note

This document does not substitute the instruction manual.

Note

For full information on the product, refer to the instruction manual and further documentation

on the Internet at www.pepperl-fuchs.com.

Note

For specific device information such as the year of construction, scan the QR code

on the device. As an alternative, enter the serial number in the serial number search

at www.pepperl-fuchs.com.

2022-07

Functional Safety Vibration Sensor VIM8*

Introduction

1.2 Safety Information

Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance,

and dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel

must have read and understood the instruction manual and the further documentation.

Intended Use

The device is only approved for appropriate and intended use. Ignoring these instructions

will void any warranty and absolve the manufacturer from any liability.

The device is developed, manufactured and tested according to the relevant safety standards.

Use the device only

•for the application described

•with specified environmental conditions

•with devices that are suitable for this safety application

Improper Use

Protection of the personnel and the plant is not ensured if the device is not used according

to its intended use.

Functional Safety Vibration Sensor VIM8*

Introduction

2022-07

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions.

It is mandatory that you observe these warning messages for your personal safety

and in order to avoid property damage.

Depending on the risk level, the warning messages are displayed in descending order

as follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action

or a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants,

or result in their complete failure.

Note

This symbol brings important information to your attention.

2022-07

Functional Safety Vibration Sensor VIM8*

Product Description

2 Product Description

2.1 Function

The following vibration sensor versions are described in this manual:

General

The vibration sensor is used to measure and monitor absolute bearing vibrations in machines

in line with DIN ISO 10816. The effective vibration acceleration value is used

as the measurement parameter.

The vibration sensor determines the vibration variable using rms (root meas square)

averaging. This form of quadratic averaging or pre-filtering enables precise trend statements

about the condition of the application.

The device has 2 switching thresholds LIM1 and LIM2 and the corresponding delay times,

which can be adjusted separately.

The device also has an analog current output. This current output supplies a direct current

of 4 mA to 20 mA proportional to the vibration variable.

Some device versions have an analog current output for the output

of the bearing status parameter, see table above. This output is not safety relevant.

Device version Vibration variable Bearing status

parameter

Pre-alarm and

main alarm

Window

function

VIM8***-**B**-***-******* Vibration acceleration X – X

VIM8***-**C**-***-******* Vibration speed X X –

VIM8***-**G**-***-******* Vibration acceleration – – X

VIM8***-**V**-***-******* Vibration speed – X –

Table 2.1 Device versions

Functional Safety Vibration Sensor VIM8*

Product Description

2022-07

Device with Pre-Alarm and Main Alarm

The device evaluates the vibration amplitude in two independent channels.

If the vibration variable is exceeded, this is signaled at the switching contacts.

The switching contacts can be used to generate a pre-alarm and a main alarm.

Figure 2.1 Vibration sensor with pre-alarm and main alarm

Device with Window Function

The lower switching threshold of the window area is adjusted on LIM1 and the upper switching

threshold is adjusted on LIM2. If the acceleration value is below or above the adjustable

window area, an alarm will be triggered.

Figure 2.2 Vibration sensor with window function

R1 Relay contact output R1

R2 Relay contact output R2

SP1 Switching threshold LIM1

SP2 Switching threshold LIM2

WCritical state = pre-alarm from SP1/main alarm from SP2 = relay open =

like de-energized state

R1 Relay contact output R1

R2 Relay contact output R2

SP1 Switching threshold LIM1

SP2 Switching threshold LIM2

WWindow area

Critical state = out of window (SP1, SP2) = relay is open = like de-energized state

SP1

SP2

SP1

SP2

Note

See corresponding datasheets for further information.

2022-07

Functional Safety Vibration Sensor VIM8*

Product Description

2.2 Interfaces

The device has the following interfaces.

Device with Pre-Alarm and Main Alarm

•Safety relevant interfaces:

•Pre-alarm relay (output 1)

•Main alarm relay (output 2)

•Analog current output for the output of the vibration variable (output 3)

•Non-safety relevant interfaces: analog current output for the output of the bearing status

parameter (output 4, only for VIM8***-**C**-***-******* device version)

Device with Window Function

•Safety relevant interfaces:

•Relay for lower switching threshold (output 1)

•Relay for upper switching threshold (output 2)

•Analog current output for the output of the vibration variable (output 3)

•Non-safety relevant interfaces: analog current output for the output of the bearing status

parameter (output 4, only for VIM8***-**B**-***-******* device version)

2.3 Marking

The *-marked letters of the type code are placeholders for versions of the device.

2.4 Standards and Directives for Functional Safe

Device-specific standards and directives

Note

For corresponding connections see datasheet.

Pepperl+Fuchs Group

Lilienthalstraße 200, 68307 Mannheim, Germany

Internet: www.pepperl-fuchs.com

VIM8***-**B**-***-*******, VIM8***-**C**-***-*******

VIM8***-**G**-***-*******, VIM8***-**V**-***-******* Up to SIL 2 and PL d

Functional safety IEC/EN 61508, part 1 –2, edition 2010:

Functional safety of electrical/electronic/programmable electronic

safety-related systems (manufacturer)

Machinery Directive

2006/42/EC EN/ISO 13849, part 1, edition 2015:

Safety-related parts of control systems (manufacturer)

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