Pavement Ends 41530 User manual
41530 pg 1 Rev. B 1210
Installation Tips
After completing the installation, keep these instructions
for future reference. Before you begin installing this
product, read all instructions thoroughly. Below are a
few tips to make this installation easier.
For a smooth fit:
For ease in installation, this product should be installed
at temperatures above 72° F. Below this temperature,
the fabric may contract an inch or more, making it dif-
ficult to fit to the vehicle.
It is normal for the fabric to contract and wrinkle when
stored in the shipping carton. Within a few days after
the installation, the fabric will relax and the wrinkles will
disappear.
WARNING
This product is designed to enhance the appearance of the vehicle
and to shield the occupants from ordinary weather conditions.
Do not rely in any way on the components of this product to
contain occupants within the vehicle, or to protect against injury
or death in the event of an accident. This top will not protect the
occupants from falling objects. Never operate vehicle in excess
of manufacturer’s specifications.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions provided
when installing top. Failure to do so may result in a poor fitting
top and could place occupants of the vehicle in a potentially
dangerous situation. After installing or reinstalling the top, check
to make sure it has been properly installed.
Header Sun Cap Plus
Installation Instructions
For: Wrangler 1997 - 2002 Part Number: 41530
To be used with or without Soundbar
To be used with or without Door Surround Side Rails
Important Note: Must be used with a TJ Header Windshield Channel Kit, Part Number 51238-01.
41530 pg 2 Rev. B 1210
Plastic Strip
Windshield Driver's Side of Vehicle
Windshield Channel
Fabric
Make sure that only Plastic
Strip is in channel
Step One
Orient the Sun Cap Plus on the vehicle and drape it over the bows. Insert the
plastic strip sewn along the front of the Sun Cap Plus into the windshield
channel. Do not catch the fabric in the channel. Center the Sun Cap Plus on the
vehicle so that it is an equal distance from the top of the windshield flange on
both sides.
Parts List
Sun Cap Plus Qty - 1
View from front
Make sure space between top fabric
and windshield flange is equal on
both sides
Note: For best possible installation, check to
make sure that the top is perfectly centered
on the vehicle.
Threading Strap
through Buckle
Strap and Buckle
hang off side
Center Strap - Thread
through Footman Loop
Buckle
Footman Loop
Strap
Step Two - Without Soundbar
Drape the fabric over the sport bar. Make sure that the center
strap is behind the center sport bar, and that the side straps and
buckles hang off the side.
Wrap the long center strap, inside the Sun Cap Plus around the
sport bar, pull the strap forward to the windshield. Then pull the
end of the strap back and thread it through the buckle. Tighten it
securely.
41530 pg 3 Rev. B 1210
Center Strap - Thread
through Footman Loop
Soundbar
Strap Between Sport
Bar and Sound Bar
Footman Loop
Note: Some soundbars fit extremely tight against the
sport bar preventing the buckles easy access to the
straps. If this is the case, the soundbar must be moved
slightly rearward. The distance will vary on each
vehicle.
Remove the four bolts securing the soundbar in place.
Reposition the soundbar rearward (check the clearance
for buckle accessibility), notch out the soundbar attach-
ment brackets accordingly - in most cases it will be less
than 1/4". Reinstall the four bolts.
Threading Strap
through Buckle
Buckle
Strap
Step Two - With Soundbar
Drape the fabric over the sport bar. Make sure that the web strap and buckle on the sides of the Sun
Cap Plus are on the outside, and that the long center strap is resting on top of the soundbar.
Push the end of the center strap between the sport bar and the soundbar. Push the end of the strap
through until you can get ahold of the strap to pull the buckle through. Wrap the center strap inside
the Sun Cap Plus around the sport bar, pull the strap forward to the windshield. Thread the strap
through the footman loop on the windshield frame. Then pull the end of the strap back and thread
it through the buckle. Tighten it securely.
Wrap straps around bar and fasten
Hook and Loop to each other.
Step Three
Locate the hook and loop strips sewn to each side of the Sun Cap
Plus. Fasten the strips to each other as you wrap them around the
front sport bars.
Strap and Buckle
hang off side
41530 pg 4 Rev. B 1210
Step Four
Wrap the strap sewn to the side of the Sun Cap Plus
around the sport bar and thread it through the buckle
on the other side of the bar.
Threading Strap
through Buckle
Buckle
Strap
Wrap Strap under
Seat Belt Mount
Buckle
Rear Sport
Bar
View from inside vehicle - look-
ing toward rear
Rear Sport Bar
Buckle
Wrap Strap around Sport Bar
and under Seat Belt Mount
Rear
View from outside vehicle
Step Five
Locate the Buckles and straps sewn to the rear corners of the sun Cap Plus.
Wrap the straps around the sport bars and under the seat belt mounts.
Thread the ends of the straps through the buckles and pull them tight.
Strap
41530 pg 5 Rev. B 1210
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for the terms specified below, provided there has been normal use and
proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of
any item or items found by the factory to be defective within the time period specified.
If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a
copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to
you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective
parts not manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “SOFT GOODS” MANUFACTURED BY OUR COMPANY (USING PRIMARILY VINYLS, PLASTICS,
AND/OR FOAM): ONE YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURA-
TION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDEN-
TAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so
the above limitations or exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
For further information or request for warranty work, please contact: Customer Service
877-638-9509
Table of contents
Other Pavement Ends Automobile Accessories manuals
