OLT Garden Chalet User manual

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Thank you for purchasing a 4x2

Garden Chalet. Please take the time

to identify all the parts prior to

assembly.

Please use Safety Eyewear and Gloves

while assembling. Be sure to read and

follow all operating instructions for any

tools used during assembly.

Remember - NO SAW CUTTING IS

REQUIRED!

Safety Points and Other Considerations

Our products are built for use based on

proper installation and normal residential

use, on level ground.

Please follow the instruction manual when

building your Garden Chalet and retain the

manual for future maintenance purposes.

Some of the safety and usage measures

you may wish to consider include:

-If the product is elevated, any structural

and building code requirements are solely

the customer's responsibility, and should

be abided by.

-In high or gusty wind conditions it is

advisable to keep the structure securely

grounded.

-Have a regular maintenance plan to ensure

screws, doors, roof and parts are tight.

Garden Chalet 4X2 - Bevel

Assembly Manual

Page 1

Revision #16

August 25, 2020

In the event of a missing or broken piece, simply call the Outdoor Living Today

Customer Support Line @ 1-888-658-1658 within 30 days of the delivery of your

purchase. It is our commitment to you to courier replacement parts, free of charge,

within 10 business days of this notification. Replacement parts will not be

provided free of charge after the 30 day grace period.

4x2 Garden Chalet Dimensions:

A: Outside Height (Rear) = 73”

B: Outside Height (Front) = 68”

C: Outside Width = 49 1/4”

D: Outside Depth = 22 1/2”

E: Door Width = 40"

F: Door Height = 61 3/8"

G: Inside Height (Rear) = 65 1/8”

H: Inside Height (Front) = 62”

I: Inside Width = 44”

J: Inside Depth = 18 1/2”

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Page 2

Exploded View and Parts List for 4’x2’ Garden Chalet - BEVEL

Trim Section

4A 2 - Front Corner Door Trims - 1/2” x 2 1/2” x 65 1/4”

4B 2 - Doors - 20 1/4” x 61 3/8”

4C 1 - Door Flange - 1/2” x 2 1/2” x 61 3/8”

4D 2 - Side Facia Trims - 1/2” x 2 1/2” x 21 3/4” - angle cut ends

4E 2 - Side / Front Corner Trim - 1/2” x 2 1/2” x 61” - angle cut end

4F 2 - Side / Rear Corner Trim - 1/2” x 3 1/2” x 65 1/2” - angle cut

4G 1 - Upper Rear Hor. Filler Trim (Bevel) - 1/2” x 2 1/2” x 45 1/2”

4H 1 - Upper Rear Hor.Trim - 1/2” x 2 1/2” x 45 1/2”

4I 3 - Rear Corner (2) & Center (1) Trim - 1/2” x 2 1/2” x 65 1/2”

4J 2 - Bottom Side Skirting - 1/2” x 2 1/2” x 21 1/8”

4K 1 - Bottom Rear Skirting - 1/2” x 2 1/2” x 45 1/4”

4L 1 - Front Bottom Skirting - 1/2” x 2 1/2” x 41 1/4”

4M 1 - Front Door Header Trim - 1/2” x 1” x 41 1/4”

4N 1 - Roof Ridge Cap - 1/2” x 3 1/2” x 49 1/4”

4O 1 - Lower Door Stop - 3/4” x 1 1/2” x 8”

** Plus 2 Cedar Shingle Shims (4P) discard after shimming doors

Floor Section

1 1 - Floor Section - 20 5/8” x 45 1/4” x 2 1/2”

1A 4 - Floor Legs - 1 1/2” x 3 1/2” x 4”

Wall Section

2A 1 - Left Angled Side Wall - 18 1/2” x 67”

2B 1 - Right Angled Side Wall - 18 1/2” x 67”

2C 2 - Bottom Plates for Angled Side Walls - 1 1/2 x 1 1/2” x 15 1/2”

2D 2 - Rear Walls - 22 5/8” x 67”

2E 2 - Bottom Plates for Rear Walls - 1 1/2 x 1 1/2” x 19 5/8”

2F 1 - Door Header - 1 1/2” x 2 1/2” x 41” - Dado Cut

2G 1 - Vertical Shelf Support - 1 1/2” x 1 1/2” x 35”

2H 4 - Shelf Supports - 3/4” x 1 1/2” x 17 3/4”

2I 2 - Shelves - 16 3/4” Deep x 18 1/2” Wide

Roof Section

3 1 - Shingled Roof Panel (side shingles to install) - 23”d x 45 1/4”w

3A 3 - 16” long x 5” wide Shingles (includes 1 extra)

3B 3 - 16” long x 6” wide Shingles (includes 1 extra)

3C 3 - 15” long x 5” wide Shingles (includes 1 extra)

3D 2 - 7” long x 6” wide Last Row Shingles

Parts List

Note: We recommend you drill a 1/8” pilot hole for each screw, to avoid splitting wood. The hole depth should be

equal to 3/4 the length of screw.

Note: All Trim and Skirting pieces are graded best face rough.

This means the rough side will be exposed when completing these Sections.

4I 4G

BB & UU

4x2 GARDEN CHALET - BEVEL

2 1/2”

3/4”

2”

3/4”

1 1/2”

7/8”

(U) Tee Hinge

x 4 pcs. (X) Door Handle

x 2 pcs.

Black Headed Screw

Finishing

Shingle

Square Drive Bit

Hardware Kit (Provided)

Safety Glasses Work Gloves

Safety Equipment Required (Not Provided)

Ladder

Screw Gun/Drill Tape Measure

Hammer Wood Clamp

Level Pliers

Tools Required (Not Provided)

(BB) Silver

Barrel Bolt

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(W) Barrel Bolt

Silver

Page 3

1/8” & 3/8” Drill Bit

1 1/2”

Black Headed Bolt with Silver Nut and Washer

1 1/4”

(UU) 1/2”x 2 3/4”

Plywood Spacer

3/8” Wrench

1” F

2” D

1. Flip Floor (1) over on a level surface. Locate Legs (1A) and position in each corner tight to floor

and framing and attach with 2 - 2 1/2” Screws (C). Complete all leg attachments.

Level floor before proceeding to Step 2.

You can find the Square Drive Bit (DD) for the screws in the Hardware Kit Bag.

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Page 4

You can find the

Square Drive Bit (DD)

for the screws in the

Hardware Kit Bag.

2. Locate 2 - Bottom Plates for Angled Walls (2C) - 1 1/2” x 1 1/2” x 15 1/2” and 2 - Bottom

Plates for Rear Walls (2E) - 1 1/2” x 1 1/2” x 19 5/8”. Position plates flush to bottom of wall framing.

Pre-drill wall framing approximately 3/4” from end with 1/8” drill bit to prevent wood from splitting.

3. With bottom plate aligned flush with wall framing, attach with 1 - 2 1/2” Screw (C) per side.

Left/Right Angled

Side Walls.

Rear Walls.

Bottom Plates for Walls. Parts 2C & 2E.

Length will vary to fit wall correctly.

Front

4. Locate Left Angled Side Wall (2A). Position on floor

as illustrated above. Have helper hold wall while wall is

screwed down to floor with 2 - 2 1/2” Screws (C)

Important - confirm alignment before attaching.

Rear

Wall framing flush

with Floor Frame

at front.

At rear, a gap

will exist.

Optional - Caulking

seams will help prevent

moisture from entering

at seam. Caulking not

included in kit.

Side Wall

Rear Wall

5. Align Rear Wall (2D) flush to floor at the back. Wall frames will be offset by approximately 5/8”

when walls aligned correctly. Optional - Caulking wall seams will help prevent moisture from

entering at seam. Caulking not included in Kit.

Butt of siding even

with wall framing.

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Page 5

Front

Bottom of wall siding will sit

flush with outside of floor.

Bottom of rear wall siding will

sit flush with outside of floor.

wall framing

Siding Butt

Wall frames will be offset by approximately

5/8” when walls aligned correctly.

8. Position Right Angled Side Wall (2B) on floor and against rear wall as per Steps 4 - 5.

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Page 6

6. With side and rear walls correctly positioned, attach together at top, middle and bottom of

vertical wall frames with 3 - 2 1/2” Screws (C).

7. Have helper hold wall in place while screwing down to floor with 2 - 2 1/2” Screws (C)

Important - Confirm alignment before attaching.

Position 2nd Rear Wall (2D) on floor as per Step 5 & 6. Attach wall frames together at top, middle

and bottom with 3 - 2 1/2” Screws (C). Screw second rear wall down to floor with 2 - 2 1/2”

Screws (C) when aligned correctly. Caulking wall seam is an option once again.

Rear wall siding

flush with floor

at back.

Rear Wall

2 - 2 1/2”

screws.

Wall framing

even.

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Page 7

9. With Right Angled Side Wall correctly aligned to floor and rear wall framing, attach rear and side

walls together at top, middle and bottom of vertical wall frames with 3 - 2 1/2” Screws (C). Screw

wall plate to floor with 2 - 2 1/2” Screws (C) when correctly aligned.

Optional - Caulking seams

where wall and floor meet will

help prevent moisture from

entering at seam. Caulking

not included in kit.

Caulking

2 - 2 1/2”

Screws.

10. Locate Door Header (2F) - 1 1/2” x 2 1/2” x 41” (dado cut) and place between side wall

framing with dado cut facing down and to the front.

Door Header

(2F)

Dado cut to

front, facing

down.

Aligned flush at

front and top.

13. Locate 1 Shelf Support (2H) - 3/4” x 1 1/2” x 17 3/4” and position on

vertical shelf support and rear wall framing. Drill pilot hole in support to

prevent splitting and attach with 1 - 1 1/4” Screw (E) on each end.

Note - Make sure shelf support is level prior to attaching. Attach second

Shelf Support to side wall framing as described and shown to the right.

Place Shelf (2I) on top of shelf supports.

Shelf Support (2H).

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Page 8

11. Side walls are pre-drilled at top front. Before attaching header to side walls, have your helper

hold header and wall steady. Secure with 2 - 2 1/2” Screws (C) per side.

12. Shelving may be mounted on left or right side of Chalet. This manual illustrates the shelving being

mounted on the left side. First, locate the Vertical Shelf Support (2G) 1 1/2” x 1 1/2” x 35”.

Measure 19” from left side wall framing from the inside. Mark position on door header. Drill pilot hole

near end of shelf support to prevent splitting and attach to door header with 1 - 2 1/2” Screw (C).

20 1/2”

19”

Drill Pilot Hole to

prevent Splitting.

Door Header

1 - 2 1/2”

Screw.

Vert. Shelf Support

Shelf (2I).

Vert. Shelf Support

Positioned 3/4” on Side

Wall framing. Drill pilot

hole before screwing.

14. Secure shelf to shelf supports with 4 - 1 1/2” Finishing Nails (K)

15. Complete positioning and attachment of second shelf as per Step 13 - 14.

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Page 9

16. Lay Roof Panel (3) on flat level ground. Note, overhanging Outside Shingles have been

removed to avoid shipping damage and will need to be installed now. Locate 3A ,3B, 3C & 3D

Shingles. There are 3 - 5” wide x 16” long 3A Shingles, 3 - 6” wide x 16” long 3B Shingles,

3 - 5” wide x 15” long 3C Shingles and 2 - 6” wide x 7” long 3D Shingles.

Align Roof Panel so thick end of

Shingle (butt end) is facing front.

Extra shingles are included.

3A 3B

6” wide

19. To finish side, place and attach 3D Shingle (6” wide x 7” long) in line with 3rd and final row of

shingles. Shingle 3D will partially cover Shingle 3C. Secure with 2 - 7/8” Shingle Nails (M) 2”- 3”

from top. (Nails will be covered by Ridge Cap - 4N). Complete attachment of shingles on opposite

roof panel side following Steps 17 - 18.

17. Position and attach 3A Shingle (5” wide) on Roof Panel with 3 - 7/8” Shingle Nails (M).

See above for details.

Align 3A Shingle tight

against roof shingle.

Secure with 3 - 7/8”

Shingle Nails

Flush with other

Roof shingles.

18. Place and attach 3B Shingle (6” wide) directly on top of Shingle 3A. Shingle 3B will slide under 2nd

row shingle. Secure with 3 - 7/8” Shingle Nails (M) at least 9” from butt. Place and attach a

3C Shingle (5” wide x 15” long) in line with second row of shingles. Secure with 3 - 7/8” Shingle Nails

(M) at least 9” from Butt.

Thick End

5” wide

6” wide

Thick End

5” wide

Secure with 3 - 7/8”

Shingle Nails

2nd Row Shingle

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Page 10

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