Nordson Encore LT Reference guide

EncorerAutomatic

Powder Spray Guns

Customer Product Manual

Part 1098185-17

Issued 03/19

NORDSON CORPORATION AMHERST, OHIO USA

For parts and technical support, call the Industrial Coating

Systems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice.

Check http://emanuals.nordson.com for the latest version.

Part 1098185-17 E2019 Nordson Corporation

Nordson Corporation welcomes requests for information, comments, and

inquiries about its products. General information about Nordson can be

found on the Internet using the following address:

http://www.nordson.com.

Address all correspondence to:

Nordson Corporation

Attn: Customer Service

555 Jackson Street

Amherst, OH 44001

Notice

This is a Nordson Corporation publication which is protected by copyright.

Original copyright date 2010. No part of this document may be

photocopied, reproduced, or translated to another language without the

prior written consent of Nordson Corporation. The information contained

in this publication is subject to change without notice.

Trademarks

Encore, Nordson and the Nordson logo are registered trademarks of

Nordson Corporation.

All other trademarks are the property of their respective owners.

Change Record i

Part 1098185-17

E2019 Nordson Corporation

Change Record

Revision Date Change

06 01/14 Page 34 and 37 - Added electrode assembly, flat spray

Page 42 - Added conical nozzle kit and conical electrode assembly

07 05/14 Page 43 - Added angled spray extension options

08 06/14 New socket head screws, new nozzle P/N’s

09 07/14 New flat and conical electrode holders

10 08/14 New mount tube part number

11 09/14 Bar mount adapter assembly drawing revision

12 01/16 Revised for use with Encore XT controllers

13 10/16 Nozzle part number change and ion collector plug added

14 2/18 Added label changes.

15 9/17 Change part number 1003572 to 1612462.

16 7/18 Added Encore XD electrode support option. Change part number

1606985 to 1606986., updated power supply resistance test

17 3/19 Page 34 - New part numbers for 5-foot tube-mount spray guns

Change Record

Part 1098185-17 E2019 Nordson Corporation

Table of Contents iii

Part 1098185-17

E2019 Nordson Corporation

Table of Contents

Safety 1.................................................

Qualified Personnel 1...................................

Intended Use 1.........................................

Regulations and Approvals 1.............................

Personal Safety 2.......................................

Fire Safety 2...........................................

Grounding 3...........................................

Action in the Event of a Malfunction 3.....................

Disposal 3.............................................

Description 4............................................

Specifications 5........................................

Encore Automatic Spray Guns 6.......................

Dimensions and Weights 7............................

Installation 8............................................

Tube-Mount Guns 8.....................................

Bar-Mount Guns 8.......................................

Gun Connections 9.....................................

Ion Collector Installation 10...............................

Bar Mount Gun 10.....................................

Tube-Mount Gun 11....................................

Adjusting the Ion Collector Rod 11.......................

Operation 13.............................................

Changing Flat Spray Nozzles 14...........................

Changing Optional Deflectors and Conical Nozzles 15........

Maintenance 16...........................................

Daily Maintenance 16.....................................

Troubleshooting 18.......................................

General Troubleshooting Chart 18..........................

Power Supply Resistance Test 21..........................

Electrode Assembly Resistance Test 22....................

Cable Continuity Tests 22.................................

Gun Receptacle Harness 22...........................

Gun Extension Cable 22...............................

Gun Cable 24........................................

Repair 25.................................................

Powder Wear Parts Replacement 25.......................

Tube-Mount Gun Repair 26...............................

Tube-Mount Gun Disassembly 26........................

Tube-Mount Gun Assembly 29..........................

Bar-Mount Gun Repair 30.................................

Bar-Mount Gun Disassembly 30.........................

Bar-Mount Gun Assembly 32...........................

Table of Contents

Part 1098185-17 E2019 Nordson Corporation

Parts 33..................................................

Tube-Mount Gun Parts 33................................

Standard 5-Foot Tube-Mount Gun Parts List 34...........

Bar-Mount Gun Parts 36..................................

Bar-Mount Gun Parts List 37............................

Options 39...............................................

Six-Foot Tube Mount Gun 39..............................

Hose Hanger 39.........................................

Cables 39..............................................

Flat Spray Nozzles 40....................................

Cross-Cut Nozzles 40....................................

45-Degree Corner-Spray Nozzle 40.........................

45-Degree In-Line Flat-Spray Nozzle 41....................

Conical Nozzle, Deflectors and Electrode Assembly Parts 42...

Conical Nozzle and Deflectors 42........................

Conical Nozzle Kit 42...................................

Conical Electrode Assembly 43..........................

XD Electrode Support 43..................................

Encore Angled Spray Extensions 44........................

Tube-Mount Gun Mounting Assemblies 45...................

Standard Mount Assembly 45...........................

Pivot Mount Assembly 45...............................

Extrusion Mount Assembly 46...........................

Gun Bar for Bar-Mount Guns 47...........................

Ion Collector Kit 48.......................................

EncorerAutomatic Powder Spray Guns 1

Part 1098185-17

E2019 Nordson Corporation

EncorerAutomatic Powder Spray Guns

Safety

Read and follow these safety instructions. Task- and equipment-specific

warnings, cautions, and instructions are included in equipment

documentation where appropriate.

Make sure all equipment documentation, including these instructions, is

accessible to all persons operating or servicing equipment.

Qualified Personnel

Equipment owners are responsible for making sure that Nordson equipment

is installed, operated, and serviced by qualified personnel. Qualified

personnel are those employees or contractors who are trained to safely

perform their assigned tasks. They are familiar with all relevant safety rules

and regulations and are physically capable of performing their assigned

tasks.

Intended Use

Use of Nordson equipment in ways other than those described in the

documentation supplied with the equipment may result in injury to persons

or damage to property.

Some examples of unintended use of equipment include

Susing incompatible materials

Smaking unauthorized modifications

Sremoving or bypassing safety guards or interlocks

Susing incompatible or damaged parts

Susing unapproved auxiliary equipment

Soperating equipment in excess of maximum ratings

Regulations and Approvals

Make sure all equipment is rated and approved for the environment in which

it is used. Any approvals obtained for Nordson equipment will be voided if

instructions for installation, operation, and service are not followed.

All phases of equipment installation must comply with all federal, state, and

local codes.

EncorerAutomatic Powder Spray Guns

Part 1098185-17 E2019 Nordson Corporation

Personal Safety

To prevent injury follow these instructions.

SDo not operate or service equipment unless you are qualified.

SDo not operate equipment unless safety guards, doors, or covers are

intact and automatic interlocks are operating properly. Do not bypass or

disarm any safety devices.

SKeep clear of moving equipment. Before adjusting or servicing any

moving equipment, shut off the power supply and wait until the

equipment comes to a complete stop. Lock out power and secure the

equipment to prevent unexpected movement.

SRelieve (bleed off) hydraulic and pneumatic pressure before adjusting or

servicing pressurized systems or components. Disconnect, lock out,

and tag switches before servicing electrical equipment.

SObtain and read Material Safety Data Sheets (SDS) for all materials

used. Follow the manufacturer’s instructions for safe handling and use

of materials, and use recommended personal protection devices.

STo prevent injury, be aware of less-obvious dangers in the workplace

that often cannot be completely eliminated, such as hot surfaces, sharp

edges, energized electrical circuits, and moving parts that cannot be

enclosed or otherwise guarded for practical reasons.

Fire Safety

To avoid a fire or explosion, follow these instructions.

SDo not smoke, weld, grind, or use open flames where flammable

materials are being used or stored.

SProvide adequate ventilation to prevent dangerous concentrations of

volatile materials or vapors. Refer to local codes or your material SDS

for guidance.

SDo not disconnect live electrical circuits while working with flammable

materials. Shut off power at a disconnect switch first to prevent

sparking.

SKnow where emergency stop buttons, shutoff valves, and fire

extinguishers are located. If a fire starts in a spray booth, immediately

shut off the spray system and exhaust fans.

SClean, maintain, test, and repair equipment according to the instructions

in your equipment documentation.

SUse only replacement parts that are designed for use with original

equipment. Contact your Nordson representative for parts information

and advice.

EncorerAutomatic Powder Spray Guns 3

Part 1098185-17

E2019 Nordson Corporation

Grounding

WARNING: Operating faulty electrostatic equipment is hazardous and can

cause electrocution, fire, or explosion. Make resistance checks part of your

periodic maintenance program. If you receive even a slight electrical shock

or notice static sparking or arcing, shut down all electrical or electrostatic

equipment immediately. Do not restart the equipment until the problem has

been identified and corrected.

Grounding inside and around the booth openings must comply with NFPA

requirements for Class II Division 1 or 2 Hazardous Locations. Refer to

NFPA 33, NFPA 70 (NEC articles 500, 502, and 516), and NFPA 77, latest

conditions.

SAll electrically conductive objects in the spray areas shall be electrically

connected to ground with a resistance of not more than 1 meg ohm as

measured with an instrument that applies at least 500 volts to the circuit

being evaluated.

SEquipment to be grounded includes, but is not limited to, the floor of the

spray area, operator platforms, hoppers, photo eye supports, and

blow-off nozzles. Personnel working in the spray area must be

grounded.

SThere is a possible ignition potential from the charged human body.

Personnel standing on a painted surface, such as an operator platform,

or wearing non-conductive shoes, are not grounded. Personnel must

wear shoes with conductive soles or use a ground strap to maintain a

connection to ground when working with or around electrostatic

equipment.

SOperators must maintain skin-to-handle contact between their hand and

the gun handle to prevent shocks while operating manual electrostatic

spray guns. If gloves must be worn, cut away the palm or fingers, wear

electrically conductive gloves, or wear a grounding strap connected to

the gun handle or other true earth ground.

SShut off electrostatic power supplies and ground gun electrodes before

making adjustments or cleaning powder spray guns.

SConnect all disconnected equipment, ground cables, and wires after

servicing equipment.

Action in the Event of a Malfunction

If a system or any equipment in a system malfunctions, shut off the system

immediately and perform the following steps:

SDisconnect and lock out electrical power. Close pneumatic shutoff

valves and relieve pressures.

SIdentify the reason for the malfunction and correct it before restarting the

equipment.

Disposal

Dispose of equipment and materials used in operation and servicing

according to local codes.

EncorerAutomatic Powder Spray Guns

Part 1098185-17 E2019 Nordson Corporation

Description

Encorerautomatic electrostatic powder spray guns are available in

tube-mount or bar-mount versions. The 152.4 cm (5-ft) tube-mount gun is

standard; an optional 182.8 cm (6-ft) tube-mount gun is available. The

bar-mount gun includes a swivel mount that fits into the end of the optional

gun bar.

The guns are equipped with a 100 kV integral voltage multiplier and

electrode air-wash to prevent powder from collecting on the electrode. The

guns have a straight-through powder path to minimize impact fusion and a

quick-disconnect powder hose connector for quick color change.

The guns can be used with the Nordson iControlrsystem or Encore LT

automatic controllers, which provide electrostatic voltage control, electrode

air-wash air, and powder pump air.

Flat spray nozzles with 2.5 and 4-mm slots are shipped with the guns.

Optional equipment includes:

S8, 12, and 16-meter (26, 39, 52-ft) control cables

SStandard, pivoting, and fixed extrusion gun mounts for tube-mount guns

SGun bar with 4-foot (121-cm) bar and clamp for 25-mm (1-in.) mounting

bars

SAngled spray extensions

SIon collector kit

SA variety of flat, conical, and cross-cut nozzles

Tube-Mount Gun

Bar-Mount Gun

Figure 1 Bar-Mount and Tube-Mount Guns

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