Nokia 6015 Quick start guide

Nokia Customer Care
6015/6015i/6016i/6019i (RH-55),
6012 (RM-20) Series Transceivers
Issue 1 08/2004 Company Confidential ©2004 Nokia Corporation
Disassembly/Assembly

6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Disassembly/Assembly Nokia Customer Care
Page 2 ©2004 Nokia Corporation Company Confidential Issue 1 08/2004
Contents Page
Safety Information ......................................................................................................................................... 3
ESD Protection ............................................................................................................................................. 3
Disassembly Instructions.............................................................................................................................. 4
1. Remove the Battery Cover (B-cover) ................................................................................................ 4
2. Remove the A-cover ..............................................................................................................................5
3. Remove the Screws ................................................................................................................................5
4. Remove the LCD Assembly ...................................................................................................................6
5. Separate the PWB from the D-cover Assembly .............................................................................6
6. Remove the Power Button ...................................................................................................................7
7. Remove the PIFA Antenna ....................................................................................................................7
8. Remove the Headset Jack from the PIFA Antenna ........................................................................ 7
9. Remove the Whip Antenna ..................................................................................................................8
10. Removing the DC Jack, Vibra Motor, and Microphone ..............................................................8
11. Disassembling the LCD Module ........................................................................................................9
Assembly Instructions ................................................................................................................................ 11
1. Assemble the Whip Antenna .............................................................................................................11
2. Assemble the Microphone ..................................................................................................................11
3. Assemble the DC Jack ..........................................................................................................................12
4. Assemble the Vibra Motor ..................................................................................................................12
5. Assemble the PIFA Antenna ...............................................................................................................12
6. Assemble the Headset Jack ................................................................................................................13
7. Assemble the Power Button ..............................................................................................................13
8. Assemble the PWB ................................................................................................................................14
9. Assemble the LCD Display ..................................................................................................................15
10. Secure the Screws ..............................................................................................................................15
11. Assemble the Type Label ..................................................................................................................16
12. Assemble the A-Cover .......................................................................................................................17
13. Assemble the B-Cover .......................................................................................................................17

Nokia Customer Care Disassembly/Assembly
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Issue 1 08/2004 ©2004 Nokia Corporation Company Confidential Page 3
Safety Information
Adhere to the following guidelines when assembling and disassembling the phone.
• QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
• ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible
products.
• CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety
instructions. Do not connect incompatible products.
ESD Protection
Nokia requires that phone repair centers have sufficient ESD protection against static
electricity when servicing cellular phones. Use the following guidelines:
• A cellular phone that is ready for use can be handled normally without ESD
protection. The battery can be replaced in normal conditions of use.
• Use ESD protection when replacing a color cover, except for the phone covers
which can be replaced by the customer.
• All electronic parts of the phone, including the display, are susceptible to ESD.
Resistors also can be damaged by static electricity discharge.
• All ESD-sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).
• Every repair action involving opening the phone or handling the phone
components must be done under ESD protection.
• ESD-protected spare part packages MUST NOT be opened/closed outside an EPA.
For more detailed information about ESD protection and EPAs, contact your local Nokia
Customer Care representative.

6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Disassembly/Assembly Nokia Customer Care
Page 4 ©2004 Nokia Corporation Company Confidential Issue 1 08/2004
Disassembly Instructions
Use the following steps to disassemble the phone.
1. Remove the Battery Cover (B-cover)
A. Turn the phone off.
B. Push down on the release button, and slide the B-cover away from the phone.
C. Remove the battery.
B-cover
Release button
Slide the B-cover

Nokia Customer Care Disassembly/Assembly
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Issue 1 08/2004 ©2004 Nokia Corporation Company Confidential Page 5
2. Remove the A-cover
While squeezing the sides of the D-cover at the snap locations, separate the bottom of
the A-cover from the D-cover.
3. Remove the Screws
The D-cover screw bosses do not have threads; the threads are created using self-
threading screws at the factory when the phone is assembled the first time. It is very
important that when the phone is disassembled and reassembled, the original threads in
the D-cover screw bosses are re-used.
Snaps
A-cover
D-cover

6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Disassembly/Assembly Nokia Customer Care
Page 6 ©2004 Nokia Corporation Company Confidential Issue 1 08/2004
4. Remove the LCD Assembly
Unhook the D-cover snap on one side to free the LCD assembly from the D-cover. Repeat
on the other side and remove the LCD assembly.
5. Separate the PWB from the D-cover Assembly
Carefully grip both sides at the bottom of the PWB and pull up to separate it from the
D-cover guide pin.
Unhook D-cover snaps
(both sides)
Guide pin

Nokia Customer Care Disassembly/Assembly
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Issue 1 08/2004 ©2004 Nokia Corporation Company Confidential Page 7
6. Remove the Power Button
7. Remove the PIFA Antenna
Grasp the PIFA antenna and pull up to remove it from the D-cover. Avoid touching the
electrical contacts.
8. Remove the Headset Jack from the PIFA Antenna
Unhook the two clasps on either side and grip the jack with tweezers to remove it. Do
not touch the electrical contacts on top of the jack.
Electrical contacts
Headset jack
Clasps
Avoid touching electrical contacts

6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Disassembly/Assembly Nokia Customer Care
Page 8 ©2004 Nokia Corporation Company Confidential Issue 1 08/2004
9. Remove the Whip Antenna
Grip the protruding end of the whip antenna and carefully pull it out of the top of the
D-cover.
10. Removing the DC Jack, Vibra Motor, and Microphone
1. DC Jack - Without touching the connectors, use tweezers to squeeze the sides of
the DC jack and pull up to remove it from the D-cover.
2. Vibra Motor - Use tweezers to squeeze both sides of the vibra motor and pull up
to remove it from the D-cover.
3. Microphone - Without touching the connectors, use tweezers to squeeze the
bottom and top side of the microphone and pull up to remove it from the
D-cover.
Whip assembly
1
23

Nokia Customer Care Disassembly/Assembly
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Issue 1 08/2004 ©2004 Nokia Corporation Company Confidential Page 9
11. Disassembling the LCD Module
A). Disconnect the first two BB spacer snaps.
B). Remove the BB spacer by disconnecting the third snap.
C). Remove the UI board.
Apply force to the inside of the BB spacer
behind the snap. Push towards the outside
and then towards the top.
On the back of the
LCD display, unhook
the BB spacer snaps
(both sides).
Disconnect the
third snap
Slightly lift and then
rotate the UI board
to slide it out.

6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Disassembly/Assembly Nokia Customer Care
Page 10 ©2004 Nokia Corporation Company Confidential Issue 1 08/2004
D. Remove the speaker (may require tweezers.) If necessary, you can then remove the
speaker gasket.
Speaker gasket
Speaker
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