New Holland T7.140 User manual

SERVICE MANUAL

T7.140 / T7.150 / T7.165

T7.175 / T7.180 / T7.190

T7.195 / T7.205

Tractor

Part number 47402793

English

April 2014

SERVICE

MANUAL

T7.140

T7.150

T7.165

T7.175

T7.180

T7.190

T7.195

T7.205

Tractor

Part number 47402793

SERVICEMANUAL

T7.140Withcab,15x12,T7.140Withoutcab,15x12,T7.150Withcab,15x12

,T7.150Withoutcab,15x12,T7.165Withcab,15x12,T7.165Withoutcab,

15x12,T7.175Withcab,18x6,T7.180Withcab,15x12,T7.180Withoutcab,

15x12,T7.190Withcab,18x6,T7.195Withcab,18x6,T7.205Withcab,18x6

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LinkProduct/Engine

ProductMarketProductEngine

T7.140Withoutcab,15x12LatinAmericaF4CE0654E*B601

T7.140Withcab,15x12LatinAmericaF4CE0654E*B601

T7.150Withoutcab,15x12LatinAmericaF4CE0654F*B601

T7.150Withcab,15x12LatinAmericaF4CE0654F*B601

T7.165Withoutcab,15x12LatinAmericaF4CE0654G*B601

T7.165Withcab,15x12LatinAmericaF4CE0654G*B601

T7.175Withcab,18x6LatinAmericaF4DFA613A*D001

T7.180Withoutcab,15x12LatinAmericaF4CE0654H*B601

T7.180Withcab,15x12LatinAmericaF4CE0654H*B601

T7.190Withcab,18x6LatinAmericaF4DFA613B*D001

T7.195Withcab,18x6LatinAmericaF4DFA613C*D001

T7.205Withcab,18x6LatinAmericaF4DFA613D*D001

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Contents

INTRODUCTION

Engine.......................................................................................10

[10.216]Fueltanks..........................................................................10.1

[10.218]Fuelinjectionsystem...............................................................10.2

[10.400]Enginecoolingsystem.............................................................10.3

Clutch.......................................................................................18

[18.104]Clutchhydraulicreleasecontrol....................................................18.1

[18.110]Clutchandcomponents............................................................18.2

Transmission..............................................................................21

[21.114]Mechanicaltransmission...........................................................21.1

[21.111]Semi-Powershifttransmission......................................................21.2

[21.133]Semi-Powershifttransmissionexternalcontrols...................................21.3

[21.152]Semi-Powershifttransmissioninternalcomponents...............................21.4

Frontaxlesystem.......................................................................25

[25.100]Poweredfrontaxle.................................................................25.1

[25.102]Frontbevelgearsetanddifferential...............................................25.2

[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3

Rearaxlesystem........................................................................27

[27.100]Poweredrearaxle..................................................................27.1

[27.106]Rearbevelgearsetanddifferential................................................27.2

[27.120]Planetaryandnaldrives..........................................................27.3

Hydraulicsystems.......................................................................35

[35.000]Hydraulicsystems..................................................................35.1

[35.204]Remotecontrolvalves.............................................................35.2

[35.114]Three-pointhitchcontrolvalve.....................................................35.3

[35.116]Three-pointhitchcylinder..........................................................35.4

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[35.124]Three-pointhitchhydraulicadjustment............................................35.5

Hitches,drawbars,andimplementcouplings..................................37

[37.110]Rearthree-pointhitch..............................................................37.1

Steering.....................................................................................41

[41.206]Pump...............................................................................41.1

[41.216]Cylinders...........................................................................41.2

Wheels......................................................................................44

[44.511]Frontwheels........................................................................44.1

[44.520]Rearwheels........................................................................44.2

Cabclimatecontrol.....................................................................50

[50.100]Heating.............................................................................50.1

[50.104]Ventilation..........................................................................50.2

[50.200]Airconditioning.....................................................................50.3

Electricalsystems.......................................................................55

[55.100]Harnessesandconnectors.........................................................55.1

[55.640]Electronicmodules.................................................................55.2

[55.130]Rearthree-pointhitchelectroniccontrolsystem...................................55.3

[55.DTC]FAULTCODES....................................................................55.4

Platform,cab,bodywork,anddecals.............................................90

[90.150]Cab.................................................................................90.1

[90.100]Enginehoodandpanels...........................................................90.2

[90.102]Engineshields,hoodlatches,andtrims...........................................90.3

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INTRODUCTION

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Contents

INTRODUCTION

Advice-Importantnoticeregardingequipmentservicing......................................3

Foreword-Howtouseandnavigatethroughthismanual.....................................4

Internationalsymbols...........................................................................9

T7.140Withcab,15x12---LA,T7.140Withoutcab,15x12---LA,T7.140---LA,T7.150Withcab,15x12---LA,T7.150Without

cab,15x12---LA,T7.150---LA,T7.165Withcab,15x12---LA,T7.165Withoutcab,15x12---LA,T7.165---LA,T7.175With

cab,18x6---LA,T7.175---LA,T7.180Withcab,15x12---LA,T7.180Withoutcab,15x12---LA,T7.180---LA,T7.190With

cab,18x6---LA,T7.190---LA,T7.195Withcab,18x6---LA,T7.195---LA,T7.205Withcab,18x6---LA

Safetyrules...................................................................................11

Basicinstructions-ShopandAssembly......................................................22

Torque-Minimumtighteningtorquesfornormalassembly...................................24

Consumables.................................................................................29

T7.140Withcab,15x12---LA,T7.140Withoutcab,15x12---LA,T7.140---LA,T7.150Withcab,15x12---LA,T7.150Without

cab,15x12---LA,T7.150---LA,T7.165Withcab,15x12---LA,T7.165Withoutcab,15x12---LA,T7.165---LA,T7.175With

cab,18x6---LA,T7.175---LA,T7.180Withcab,15x12---LA,T7.180Withoutcab,15x12---LA,T7.180---LA,T7.190With

cab,18x6---LA,T7.190---LA,T7.195Withcab,18x6---LA,T7.195---LA,T7.205Withcab,18x6---LA

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INTRODUCTION

Advice-Importantnoticeregardingequipmentservicing

Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,

strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.

Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein

shallberesponsibleforanysubsequentdamages.

Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or

localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-

facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.

Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase

ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.

Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor

continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial

type,orchangestothelawsandregulationsofdifferentcountries.

Incaseofquestions,refertoyourSalesandServiceNetworks.

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INTRODUCTION

Foreword-Howtouseandnavigatethroughthismanual

Thismanualhasbeenproducedbyanewtechnicalinformationsystem.Thisnewsystemisdesignedtodeliver

technicalinformationelectronicallythroughwebdelivery(eTIM),DVD,andpapermanuals.Acodingsystemcalled

SAPhasbeendevelopedtolinkthetechnicalinformationtootherProductSupportfunctions,e.g.,Warranty.

Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomer's

machine.Whenacustomerhasaconcernontheirmachineitisusuallybecauseafunctionorsystemontheirma-

chineisnotworkingatall,isnotworkingefciently,orisnotrespondingcorrectlytotheircommands.Whenyourefer

tothetechnicalinformationinthismanualtoresolvethatcustomer'sconcern,youwillndalltheinformationclassied

usingtheSAPcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical

informationforthatfunctionorsystem,youwillthenndallthemechanical,electricalorhydraulicdevices,compo-

nents,assemblies,andsubassembliesforthatfunctionorsystem.Youwillalsondallthetypesofinformationthat

havebeenwrittenforthatfunctionorsystem:thetechnicaldata(specications),thefunctionaldata(howitworks),

thediagnosticdata(faultcodesandtroubleshooting),andtheservicedata(remove,installadjust,etc.).

ByintegratingSAPcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttherightpieceof

technicalinformationyouneedtoresolvethatcustomer'sconcernonhismachine.Thisismadepossiblebyattaching

3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.

TherstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:

•LOCATION-thecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingtodescribe

(e.g.,Fueltank).

•INFORMATIONTYPE-thepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentorfunc-

tiononthemachine(e.g.,CapacitywouldbeatypeofT echnicalDatadescribingtheamountoffuelheldbythefuel

tank).

•PRODUCT-themodelforwhichthepieceoftechnicalinformationiswritten.

Everypieceoftechnicalinformationwillhavethosethreecategoriesattachedtoit.Youwillbeabletouseanycombi-

nationofthosecategoriestondtherightpieceoftechnicalinformationyouneedtoresolvethatcustomer'sconcern

ontheirmachine.

Thatinformationcouldbe:

•theprocedureforhowtoremovethecylinderhead

•atableofspecicationsforahydraulicpump

•afaultcode

•atroubleshootingtable

•aspecialtool

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INTRODUCTION

Manualcontent

ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedatthe

beginningofthemanual,theninsideeverySectionandinsideeveryChapter.AnalphabeticalIndexisincludedat

theendofeachChapter.Pagenumberreferencesareincludedforeverypieceoftechnicalinformationlistedinthe

ChapterContentsorChapterIndex.

EachChapterisdividedintofourInformationtypes:

•T echnicalData(specications)forallthemechanical,electricalorhydraulicdevices,components,assembliesor

sub-assemblies.

•FunctionalData(howitworks)forallthemechanical,electricalorhydraulicdevices,components,assembliesor

sub-assemblies.

•DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalorhydraulic

devices,components,assembliesorsub-assemblies.

•ServiceData(removedisassemble,assemble,install)forallthemechanical,electricalorhydraulicdevices,com-

ponents,assembliesorsub-assemblies.

Sections

Sectionsaregroupedaccordingtothemainfunctionsorasystemsonthemachine.EachSectionisidentiedbya

number(00,35,55,etc.).TheSectionsincludedinthemanualwilldependonthetypeandfunctionofthemachinethat

themanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.Thistableillustrates

whichSectionscouldbeincludedinamanualforaparticularproduct.

PRODUCT

Tractors

Vehicleswithworkingarms:backhoes,excavators,

skidsteers,….

Combines,forageharvesters,balers,….

Seeding,planting,oating,spraying

equipment,….

SECTIONMountedequipmentandtools,….

00-MaintenanceXXXXX

05-MachinecompletionandequipmentXXXXX

10-EngineXXXX

14-MaingearboxanddriveXXXX

18-ClutchXXX

21-TransmissionXXXX

23-Fourwheeldrive(4WD)systemXXXX

25-FrontaxlesystemXXXX

27-RearaxlesystemXXXX

29-HydrostaticdriveXXXX

31-PowerT ake-Off(PTO)XX

33-BrakesandcontrolsXXXX

35-HydraulicsystemsXXXX

36-PneumaticsystemXXXX

37-Hitches,drawbarsandimplementcouplingsXXX

39-FramesandballastingXXXXX

41-SteeringXXXX

44-WheelsXXXX

46-Steeringclutches

48-TracksandtracksuspensionXXX

50-CabclimatecontrolXXXX

55-ElectricalsystemsXXXXX

56-Grapeharvestershaking

58-Attachments/headersX

60-ProductfeedingX

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