MSG Equipment MS603N User manual

UNIQUENESS

QUALIT Y SERVICE

WARRANTY INNOVATION TRAINING

2019.12.18

MSG MS603N (220V)

USER MANUAL

MOBILE TEST BENCH FOR DIAGNOSTICS AND FLUSHING

OF POWER STEERING SYSTEM

INSTRUKCJA OBSŁUGI

MOBILNE STANOWISKO DIAGNOSTYCZNE DO PŁUKANIA

I DIAGNOSTYKI UKŁADU HYDRAULICZNEGO W UKŁADZIE

KIEROWNICZYM SAMOCHODU

РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ

ПЕРЕДВИЖНОЙ ДИАГНОСТИЧЕСКИЙ СТЕНД ДЛЯ

ПРОМЫВКИ И ПРОВЕРКИ ГИДРАВЛИЧЕСКОЙ СИСТЕМЫ

РУЛЕВОГО УПРАВЛЕНИЯ

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User Manual - Test bench MSG MS603N (220V)

English

CONTENTS

1. DESCRIPTION ..........................................................................................................................................................2

2. TECHNICAL CHARACTERISTICS...........................................................................................................................3

3. CONTROL UNITS ....................................................................................................................................................4

4. SETTING INTO OPERATION .................................................................................................................................6

4.1 Receipt and Inspection................................................................................................................................6

4.2 Bench lling ...................................................................................................................................................7

4.3 Safety Measures ............................................................................................................................................8

4.4 Preventive Measures ...................................................................................................................................8

5. STEP-BY-STEP INSTRUCTION .............................................................................................................................8

5.1 Flushing of Hydraulic Power System .......................................................................................................8

5.2 Testing of Power Steering Pumps ..........................................................................................................10

5.3 Testing of Power Steering Racks .............................................................................................................11

APPENDIX 1 .................................................................................................................................................................13

APPENDIX 2 .................................................................................................................................................................14

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User Manual - Test bench MSG MS603N (220V)

English

1. DESCRIPTION

                 

                   

              

          

                

                 

                  

                 

        

   

    

  

    

   

  

  

     

     

    

Hydraulic system flushing

Hydraulic pump testing

Hydraulic steering rack testing

  

    

 

      

    



  

     

     

   

        



       

       

    

 

  

 

    

    

     

    

2. TECHNICAL CHARACTERISTICS

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User Manual - Test bench MSG MS603N (220V)

English

3. CONTROL UNITS

Fig. 1 – MS603N(220V) – Control units

1 –   ; 2 – TANK II FULL ;3–  

 ;4–; 5 – TANK LEVEL I ;6–  ; 7 - RACK

CHECK/SYSTEM FLUSHING ; 8 – RACK INPUT/RACK OUTPUT ; 9 – POWER 

  ; 10 – ; 11 – PUMP  ; 12 – PUMP INPUT/PUMP OUTPUT ;

13 – PUMP OPEN/PUMP CLOSE ; 14 –  ; 15 – "EMERGENCY STOP" ;

16 –  .

User Manual - Test bench MSG MS603N (220V)

English

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1 –  PUMP PRESSURE           

2 – TANK FULL II               

           

3 –  POWER STEERING SYSTEM PRESSURE       

       

4 –               

     

5 – TANK LEVEL I        

6 –              

7 - RACK CHECK/SYSTEM FLUSHING         



8 – RACK INPUT/ RACK OUTPUT          

9 – POWER                

           

10 –    

11 – PUMP         

12 – PUMP INPUT/PUMP OUTPUT      .

13 – PUMP OPEN/PUMP CLOSE            

 

14 –         

15 – "EMERGENCY STOP"        

16 –               

   

User Manual - Test bench MSG MS603N (220V)

English



      

    

       

     

      

    

     

  

                

      

4.1 Receipt and Inspection

4. SETTING INTO OPERATION

Fig. 2 – MS603N (220V) Control units

WARNING! In case of obvious damage, use of equipment is forbidden.

User Manual - Test bench MSG MS603N (220V)

English



WARNING! To prevent operation malfunctions of the test bench and units, ll only with

4.2 Bench lling

                

            (Fig. 3).

new ATF mineral oil.

Fig. 3. MS603N 220V – ller neck

User Manual - Test bench MSG MS603N (220V)

English



4.3 Safety Measures

               

          

               



                

    

          

               

4.4 Preventive Measures

        

                

  

         

                 

WARNING! Make sure that the system is not damaged, all fittings are tightened, the bench

is fixed with brakes before starting the flushing.

WARNING! Control fluid level in the tanks with sensors TANK LEVEL II (2) and TANK LEVEL I(5).

5. STEP-BY-STEP INSTRUCTION

5.1 Flushing of Hydraulic Power System

User Manual - Test bench MSG MS603N (220V)

English

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