Moxa Technologies EtherDevice EDS-G509 Manual

Moxa EtherDevice™ Switch

EDS-G509

Hardware Installation Guide

Third Edition, July 2010

Reproduction without permission is prohibited.

Fl.4, No.135, Lane 235, Pao-Chiao Rd. Shing Tien City, Taipei, Taiwan,

R.O.C.

TEL: +886-2-8919-1230

P/N: 1802005090012

- 2 -

Package Checklist

The Moxa EDS-G509 is shipped with the following items. If any of these

items is missing or damaged, please contact your customer service

representative for assistance.

y1 EDS-G509 EtherDevice Switch

yHardware Installation Guide

yCD-ROM with User’s Manual and Windows utility

yMoxa product warranty statement

yRJ45 to DB9 console port cable

yProtective caps for unused ports

yWall Mounting Kit (optional—must be ordered separately)

Mounting Dimensions (unit = mm)

Side View Front View

Din-Rail Kit

Wall Mounting Kit

Rear View

107.0

135.0

6.0

9.7

66.8

6.0

5.0

9.5

87.1

55.0

30.5

46.0

32.1

18.2

30.5

55.0

30.5

70.0

18.2

46.0

32.1

MSTR/HEAD

CPLR/TAIL

- 3 -

Panel Views of EDS-G509

Front Panel View

Top Panel View

Rear Panel View

MSTR/HEAD

CPLR/TAIL

Front Panel:

1. 1 to 4: 10/100/1000 BaseT(X) port

2. 5 to 9: 10/100/1000 BaseT(X) or

100/1000Base SFP slot combo

ports

3. Turbo Chain Logo

4. PWR1: LED for power input 1

5. PWR2: LED for power input 2

6. FAULT: LED indicator

7. MSTR/HEAD LED

8. CPLR/TAIL LED

9. Model Name

10. 10/100/1000BaseT(X) LED

indicator (Amber: 10/100M

Green: 1000M)

Top Panel:

1. Grounding screw

2. RS-232 console port

3. DIP switches for Ring Master,

Ring Coupler, and Turbo Ring

4. Heat dissipation orifices

5. 6-pin terminal block for DI 1, DI 2,

and PWR 2

6. 6-pin terminal block for PWR1,

Relay 1, and Relay 2

Rear Panel:

1. Grounding screw

2. Terminal block

3. Screw holes for Wall Mounting Kit

4. DIN-Rail kit

- 4 -

DIN-Rail Mounting

The aluminum DIN-Rail attachment plate should already be fixed to the back

panel of the EDS-G509 when you take it out of the box. If you need to

reattach the DIN-Rail attachment plate to the EDS-G509, make sure the stiff

metal spring is situated towards the top, as shown in the following figures.

STEP 1—Insert the top of the

DIN-Rail into the slot just below the

stiff metal spring.

STEP 2—The DIN-Rail attachment

unit will snap into place as shown in

the following illustration.

metal

spring

DIN-Rail

metal

spring

DIN-Rail

To remove the EDS-G509 from the DIN-Rail, simply reverse Steps 1 and 2

above.

Wall Mounting (Optional)

For some applications, you will find it convenient to mount Moxa EDS-G509

on the wall, as shown in the following illustrations:

STEP 1—Remove the

aluminum DIN-Rail

attachment plate from the rear

panel of the EDS-G509, and

then attach the wall mount

plates with M3 screws, as

shown in the figure at the

right.

STEP 2—Mounting the EDS-G509 on the wall requires 4

screws. Use the EDS-G509, with wall mount plates attached, as a

guide to mark the correct locations of the 4 screws. The heads of

the screws should be less than 6.0 mm in diameter, and the shafts

should be less than 3.5 mm in diameter, as shown in the figure on

at right.

6.0 mm

3.5 mm

NOTE Before tightening the screws into the wall, make sure the screw

head and shank size are suitable by inserting the screw through

one of the keyhole-shaped apertures of the Wall Mounting Plates.

- 5 -

Do not screw the screws in all the

way—leave about 2 mm to allow

room for sliding the wall mount

panel between the wall and the

screws.

STEP 3—Once the screws are fixed

to the wall, insert the four screw

heads through the wide parts of the

keyhole-shaped apertures, and then

slide the EDS-G509 downwards, as

indicated in the figure at the right.

Tighten the four screws for more

stability.

MSTR/HEAD

CPLR/TAIL

MSTR/HEAD

CPLR/TAIL

Wiring Requirements

WARNING

Do not disconnect modules or wires unless power has been

switched off or the area is known to be non-hazardous. The

devices may only be connected to the supply voltage shown on

the type plate. The devices are designed for operation with a

Safety Extra-Low Voltage. Thus, they may only be connected to

the supply voltage connections and to the signal contact with the

Safety Extra-Low Voltages (SELV) in compliance with IEC950/

EN60950-1/ VDE0805.

ATTENTION

This unit is a built-in type. When the unit is installed in another

piece of equipment, the equipment enclosing the unit must

comply with fire enclosure regulation IEC 60950-1/EN60950-1

(or similar regulation).

ATTENTION

Safety First!

Be sure to disconnect the power cord before installing and/or

wiring your Moxa EtherDevice Switch.

Calculate the maximum possible current in each power wire and

common wire. Observe all electrical codes dictating the

maximum current allowable for each wire size.

If the current goes above the maximum ratings, the wiring could

overheat, causing serious damage to your equipment.

- 6 -

Please read and follow these guidelines:

yUse separate paths to route wiring for power and devices. If power wiring

and device wiring paths must cross, make sure the wires are perpendicular

at the intersection point.

NOTE: Do not run signal or communications wiring and power wiring

through the same wire conduit. To avoid interference, wires with different

signal characteristics should be routed separately.

yYou can use the type of signal transmitted through a wire to determine

which wires should be kept separate. The rule of thumb is that wiring

sharing similar electrical characteristics can be bundled together

yYou should separate input wiring from output wiring

yWe advise that you label the wiring to all devices in the system.

Grounding the Moxa EDS-G509

Grounding and wire routing help limit the effects of noise due to

electromagnetic interference (EMI). Run the ground connection from the

ground screw to the grounding surface prior to connecting devices.

ATTENTION

This product is intended to be mounted to a well-grounded

mounting surface such as a metal panel.

Wiring the Relay Contact

The EDS-G509 has two sets of relay outputs—relay 1 and relay 2. Each relay

contact uses two contacts of the terminal block on the EDS-G509’s top panel.

Refer to the next section for detailed instructions on how to connect the wires

to the terminal block connector, and how to attach the terminal block

connector to the terminal block receptor.

In this section, we illustrate the meaning of the two contacts used to connect

the relay contact.

RELAY1

RELAY2

FAULT:

The two sets of relay contacts of the 6-pin

terminal block connector are used to

detect user-configured events. The two

wires attached to the fault contacts form

an open circuit when a user-configured

event is triggered. If a user-configured

event does not occur, the fault circuit

remains closed.

- 7 -

Wiring the Redundant Power Inputs

The EDS-G509 has two sets of power inputs—power input 1 and power input

2. The top two contacts and the bottom two contacts of the 6-pin terminal

block connector on the EDS-G509’s top panel are used for the two digital

inputs. The top and front views of one of the terminal block connectors are

shown here.

PWR1 PWR2

V1- V1+

PWR1

V2- V2+

PWR2

V1- V1+ V2- V2+

STEP 1: Insert the negative/positive DC

wires into the V-/V+ terminals,

respectively.

STEP 2: To keep the DC wires from

pulling loose, use a small flat-blade

screwdriver to tighten the wire-clamp

screws on the front of the terminal block

connector.

STEP 3: Insert the plastic terminal block

connector prongs into the terminal block

receptor, which is located on the

EDS-G509’s top panel.

Wiring the Digital Inputs

The EDS-G509 has two sets of digital inputs, DI 1 and DI 2. Each DI consists

of two contacts of the 6-pin terminal block connector on the EDS-G509’s top

panel, which are used for the two DC inputs. The top and front views of one

of the terminal block connectors are shown here.

D2I

D1I

I1I2

D2ID1I

STEP 1: Insert the negative

(ground)/positive DI wires into the ┴/I1

terminals, respectively.

STEP 2: To keep the DI wires from

pulling loose, use a small flat-blade

screwdriver to tighten the wire-clamp

screws on the front of the terminal block

connector.

STEP 3: Insert the plastic terminal block

connector prongs into the terminal block

receptor, which is located on the

EDS-G509’s top panel.

Communication Connections

Each EDS-G509 switch has 3 types of communication port:

y1 RJ45 console port (RS-232 interface)

y4 10/100/1000BaseTX Ethernet ports

y5 combination 10/100/1000T(X)/1000BaseSFP ports

RS-232 Connection

The EDS-G509 has one RS-232 (10-pin RJ45) console port, located on the

top panel. Use either an RJ45-to-DB9 (see the cable following wiring

diagrams) to connect the EDS-G509’s console port to your PC’s COM port.

You may then use a console terminal software, such as Moxa PComm

- 8 -

Terminal Emulator, to access the EDS-G509’s serial console. (Baudrate:

115200 bps, no parity, 8 data bit, 1 stop bit)

RJ45 (10-pin) Console Port Pinouts

Pin Description

1 ------

2 DSR

3 RTS

4 ------

5 TxD

6 RxD

7 GND

8 CTS

9 DTR

10 ------

110

RJ45 (10-pin) to DB9 (F) Cable Wiring

RJ45 Plug Pin 1

Moxa

EtherDevice

Server

RJ45

Connector

DCD

DSR

RTS

GND

TxD

RxD

CTS

DTR

COM Port

Female DB9

Connector

DCD

DTR

CTS

GND

RxD

TxD

RTS

DSR

Cable Wiring

4/7

10/100/1000BaseT(X) Ethernet Port

Connection

The 10/100/1000BaseT(X) ports located on Moxa EtherDevice Switch’s front

panel are used to connect to Ethernet-enabled devices. Most users will choose

to configure these ports for Auto MDI/MDI-X mode, in which case the port’s

pinouts are adjusted automatically depending on the type of Ethernet cable

used (straight-through or cross-over), and the type of device (NIC-type or

HUB/Switch-type) connected to the port.

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X

(HUB/Switch-type) ports. We also give cable wiring diagrams for

straight-through and cross-over Ethernet cables.

10/100Base T(x) RJ45 Pinouts

MDI Port Pinouts MDI-X Port Pinouts 8-pin RJ45

Pin Signal Pin Signal

1 Tx+ 1 Rx+

2 Tx- 2 Rx-

3 Rx+ 3 Tx+

6 Rx- 6 Tx-

- 9 -

1000BaseT RJ45 Pinouts

Pin MDI MDI-X

1 BI_DA+ BI_DB+

2 BI_DA- BI_DB-

3 BI_DB+ BI_DA+

4 BI_DC+ BI_DD+

5 BI_DC- BI_DD-

6 BI_DB- BI_DA-

7 BI_DD+ BI_DC+

8 BI_DD- BI_DC-

RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring

Straight-Through Cable

RJ45 Plug Pin 1

Switch Port

RJ45

Connector

RJ45

Connecto

Tx+

Tx-

Rx+

Rx-

DD+

DD-

DC+

DC-

NIC Port

Cable Wiring

Rx+

Rx-

Tx+

Tx-

DC+

DC-

DD+

DD-

RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring

Cross-Over Cable

RJ45 Plug Pin 1

Switch Port

(NIC Port)

RJ45

Connector

RJ45

Connector

Tx+

Tx-

Rx+

Rx-

(Rx+)

(Rx-)

(Tx+)

(Tx-)

DC+

DC-

DD+

DD-

(DD+)

(DD-)

(DC+)

(DC-)

(Tx+)

(Tx-)

(Rx+)

(Rx-)

Switch Port

(NIC Port)

Cable Wiring

Rx+

Rx-

Tx+

Tx-

(DC+)

(DC-)

(DD+)

(DD-)

DD+

DD-

DC+

DC-

100 BaseFX or 1000BaseSFP Fiber Port

The Gigabit Ethernet ports on the EDS-G509 series are SFP slots, which

require 100BaseFX SFP or Gigabit mini-GBIC fiber transceivers to work

properly. Moxa provides complete transceiver models for various distance

requirements.

Multi mode:

1000BaseSX 0 to 550 m, 850 nm (50/125μm, 400MHz*km)

0 to 275 m, 850 nm (62.5/125μm, 200MHz*km)

1000BaseLX 0 to 1100 m, 1310 nm (50/125μm, 800MHz*km)

0 to 550 m, 1310 nm (62.5/125μm, 500MHz*km)

Single mode:

1000BaseLH 0 to 10 km, 1310 nm (9/125μm, 3.5 PS/(nm*km))

1000BaseLHX 0 to 40 km, 1310 nm (9/125μm, 3.5 PS/(nm*km))

1000BaseZX 0 to 80 km, 1550 nm (9/125μm, 19 PS/(nm*km))

- 10 -

Multi mode:

100BaseFX 0 to 5 km, 1300 nm (50/125μm, 800MHz*km)

0 to 4 m, 1300 nm (62.5/125μm, 500MHz*km)

Single mode:

100BaseFX 0 to 40 km, 1310 nm (9/125μm, 3.5 PS/(nm*km))

The concept behind the LC port and cable is quite straightforward. Suppose

you are connecting devices I and II. Unlike electrical signals, optical signals do

not require a circuit in order to transmit data. Consequently, one of the optical

lines is used to transmit data from device I to device II, and the other optical

line is used to transmit data from device II to device I, for full-duplex

transmission.

Remember to connect the Tx (transmit) port of device I to the Rx (receive) port

of device II, and the Rx (receive) port of device I to the Tx (transmit) port of

device II. If you make your own cable, we suggest labeling the two sides of the

same line with the same letter (A-to-A and B-to-B, as shown below, or

A1-to-A2 and B1-to-B2).

LC-Port Pinouts LC-Port to LC-Port Cable Wiring

Cable Wiring

A A

B B

ATTENTION

This is a Class 1 Laser/LED product. To avoid causing serious

damage to your eyes, do not stare directly into the Laser Beam.

Turbo Ring DIP Switch Settings

EDS-G509 series are plug-and-play managed redundant Ethernet switches. The

proprietary Turbo Ring protocol was developed by Moxa to provide better

network reliability and faster recovery time. Moxa Turbo Ring’s recovery time

is less than 300 ms (Turbo Ring) or 20 ms (Turbo Ring V2) —compared to a

3- to 5-minute recovery time for commercial switches—decreasing the possible

loss caused by network failures in an industrial setting.

There are 4 Hardware DIP Switches for Turbo Ring on the top panel of

EDS-G509 that can help setup the Turbo Ring easily within seconds. If you do

not want to use a hardware DIP switch to setup the Turbo Ring, you can use a

web browser, telnet, or console to disable this function.

NOTE Please refer to the Turbo Ring DIP Switch section and Using

Communication Redundancy section in the User’s Manual for

more detail information about the settings and usage of Turbo Ring

and Turbo Ring V2.

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