Montigo C38-DV User manual

Check local codes

and read all

instructions prior to

installation.

Leave this manual

with the owner.

Gas FireplaceGas Fireplace

Gas Fireplace

C38-DV

InstallationInstallation

Installation

Operation &Operation &

Operation &

MaintenanceMaintenance

Maintenance

What To Do If You Smell Gas:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas

supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Warning:

Improper installation, adjustment,

alteration, service or maintenance can

cause injury or property damage. Refer to

this manual. For assistance or additional

information consult a qualified installer,

service agency or the gas supplier.

For Your Safety:

Do not store or use gasoline

or other flammable vapors

and liquids in the vicinity of

this or any other appliance.

Questions? Email us at [email protected] or visit our website at www.montigo.com.

Page 2Page 2

Page 2

C38-DV Gas Fireplace

Part No. XG0118B

Introduction

Thank You for choosing a Montigo C-Series Fireplace.

About the C38 Fireplace:

The C38-D includes a 25,000 BTU dual burner with embers and a

ive piece ceramic logset. This model is available in our versions.

C38DT - Top Vent, Millivolt Pilot

C38DR - Rear Vent, Millivolt Pilot

C38DT-S - Top Vent, Pilotless Ignition (STB)

C38DR-S - Rear Vent, Pilotless Ignition (STB)

The C38-DV is rated or Natural Gas at 25,000 BTU/H (7.33 Kilowatts)

Input or Propane at 25,000 BTU/H (7.33 Kilowatts) Input.

How to use this manual:

This manual covers all models and unless otherwise speci ied, the

designation C38-DV re ers to all models. Sections which are speci ic to

a particular model are marked with a symbol,

plus the appropriate model number.

Warranty and Installation Information:

The Montigo warranty will be voided by, and Montigo disclaims any

responsibility or, the ollowing actions:

nModi ication o the ireplace and/or components including Direct-

Vent assembly or glass doors.

nUse o any component part not manu actured or approved by

Montigo in combination with this Montigo ireplace system.

nInstallation other than as instructed in this manual.

Consult your local Gas Inspection Branch on installation requirements

or actory-built gas ireplaces. Installation & repairs should be done by

a quali ied contractor.

Installations in Canada must con orm to the current CAN/CGA B-

149.1 and .2 Gas Installation Code and local regulations. I the optional

air-circulating an kit is installed, it must be electrically grounded in

accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or

Local Codes.

Installations in the USA must con orm to local codes, or in the

absense o local codes to the National Fuel Gas Code, ANSI Z223.1-

1988. I the optional air-circulating an is installed, it must be grounded

in accordance with local codes or, in the absence o local codes, with

the National Electrical Code, ANSI/NFPA 70-1987.

Table Of Contents

Introduction............................................................................. 2

Installation

Installing the Fireplace Shell ........................................... 3

Installing the Gasline ...................................................... 4

The Remote Switch ....................................................... 4

Direct Vent Installation ................................................... 4

General Requirements ...................................... 4

Terminations ..................................................... 4

Top Vent Models with horizontal venting ............ 6

Top Vent Models with vertical venting ................ 8

Rear Vent Models ............................................. 9

Construction around the ireplace

Facing ............................................................. 11

Mantels and Surrounds ................................... 11

Wiring ....................................................................... 11

Removing and Installing the Door ................................ 12

Installing the Logset ..................................................... 13

Installing the Horizontal Trim ........................................ 13

Operation ........................................................................ 14 - 16

Maintenance ................................................................... 16 - 17

Warranty ................................................................................. 18

Appendix

A. Termination Locations ............................................. 19

B. Wiring or Pilotless Ignition (STB) Equipped Units .... 20

CAUTIONSCAUTIONS

CAUTIONS

Due to its high operating temperatures, the appliance

should be located out o tra ic & away rom urniture and

draperies.

nChildren and adults should be alerted to the hazards

o the high sur ace temperature, which could cause

burns or clothing ignition.

nYoung children should be care ully supervised when

they are in the same room as the appliance.

nClothing or other lammable materials should not be

placed on or near the appliance.

Page 3Page 3

Page 3

C38-DV Gas Fireplace

Part No. XG0118B

Installing The Fireplace Shell

The ireplace may be installed in any location that is ree o air

conditioning ducts, electrical wiring and plumbing. Sa ety, as well as

e iciency o operation, must be considered when selecting the

ireplace location. Try to select a location that does not inter ere with

room tra ic, has adequate ventilation, and o ers an accessible

pathway or Direct Vent installation. Re er to page 4 - Vent Installation

or more in ormation.

The ireplace dimensions are shown below:

Installation

When installing a shel over the top o the ireplace, the ollowing

guidelines must be adhered to: For Rear Vent models (C38-DR), the

minimum clearance rom the top o the ireplace to a shel is 7 ¼". For

Top Vent models (C38-DT), the minimum clearance is 15". (Minimum

1" clearance must still be maintained around the vent pipes.)

Figure 4. Framing for shelves over the fireplace.

Top VentRear Vent

Figure 3. Corner framing dimensions.

Figure 2. Framing dimensions.

* When sheetrock is

not used behind the

ireplace, raming

depth may be

reduced to 16 7/8"

Framing

WARNING:

When this appliance is installed directly on carpeting, tile or any

combustible material other than wood looring, it must be installed

on a metal or wood panel extending the ull width and depth o

the appliance.

Top Vent

Front View Rear Vent

Clearances

These clearances apply to all dimensions except the framed opening,

where the clearance to combustibles is 0". The C38-D clearances to

combustible materials are:

Top - Rear Vent* 7 ¼"

Top - Top Vent 15"

Back 1"

Flue 1"

Sides 0"

Floor 0"

Mantle** 8"

* Clearance rom the top o the ireplace to a combustible

ceiling within the ireplace enclosure.

** Re er to page 10.

Unprotected combustible walls which are perpendicular to the ireplace

opening, must not project beyond the shaded area shown in Figure 20.

For protection against reezing temperatures, it is recommended that

outer walls o the chase be insulated with a vapour barrier. This will

reduce the possibility o a cold-air convection current on the ireplace.

Figure 1. Fireplace dimensions.

Page 4Page 4

Page 4

C38-DV Gas Fireplace

Part No. XG0118B

Vent Installation

This section covers the installation o direct venting and terminations.

Installation Requirements

nC38-DV ireplaces are certi ied or use with Montigo Premium Series

(5" / 8") venting components. The C38-DV Top ent may be used

with Standard Series (4"/7") components on vertical vent runs only.

nMinimum 1" clearance to combustibles required or vent pipes

nUse only certified Montigo vent components. (Use o other

parts will void the Montigo warranty, and may impede the

operation o the ireplace.)

nAll joints must be secured with a minimum o two screws per joint

nVent terminations must not be recessed in walls or siding

nHorizontal runs must be supported by a minimum o two supports

per horizontal run. A minimum o one screw on each side o

support is also required

nFlex vent sections may be stretched up to 50% o their total length

(eg. a 24" section may be stretched to 36")

nMaximum horizontal run or a lex section with no vertical rise is 3 eet.

nFlex vent sections over 3 eet must all within the limits set by the

venting graph and must have a minimum vertical rise o 3 inches

per oot o lex.

nSolid vent sections may be cut less than hal way rom the tapered end

ent Terminations

Selecting A Termination Location

Choosing your vent termination location will help to determine whether

you need to use a top vent or rear vent ireplace. Figure 6, below,

shows typical ireplace locations and the venting options they provide.

For a more detailed diagram o allowed termination locations, see

Appendix B.

Cautions:Cautions:

Cautions:

Installing The Gas Line

The gas line must be installed be ore inishing the C38-DV Fireplace.

Natural Gas requires a minimum inlet gas supply pressure o 5.5"

W.C. & a mani old pressure o 3.5" W.C. Propane Gas requires a

minimum inlet gas supply pressure o 11" W.C. & a mani old pressure

o 10" W.C. Provision must also be made or a 1/8" N.P.T. plugged

tapping and be accessible or test gauge connection immediately

upstream o the gas supply controls to the appliance. The ireplace gas

connection and the main operating gas valve is located behind the

removable brass trim at the bottom o the unit and need only be

attached to the gas line with an approved itting, as required by the

applicable installation codes.

Installation

Figure 6. Fireplace locations and vent terminations.

Note: A ter gas line is connected, each appliance connection,

valve and valve train must be checked while under

normal operating pressure with either a liquid solution, or

leak detection device, to locate any source o leak. Tighten

any areas where bubbling appears or leak is detected until

bubbling stops completely or leak is no longer detected.

DO NOT use a flame of any kind to test for leaks.

Installing The Remote Switch

The C38-D 's gas valve, located behind the lower brass trim, may be

connected to a wall switch. The valve generates its own power on a

millivolt circuit. Use only low voltage wire, and DO NOT connect

any external power to it.

Re er to Figure 26 or wiring requirements.

Note: The switch location must not exceed 30' rom the ireplace.

Figure 5. as line access.

The appliance and its individual shuto valve must be disconnected

rom the gas supply piping system during any pressure testing o that

system at test pressures in excess o 1/2 psig (3.5 kPa).

The appliance must be isolated rom the gas supply piping system by

closing its individual manual shuto valve during any pressure testing o

the gas supply piping system at test pressures equal to or less than 1/2

psig (3.5 kPa).

nVent terminations can be very hot. I the termination is less than

7 eet above a public walkway, it should be itted with a certi ied

Montigo Heat Guard. (Part no. PTKOG)

nDo not obstruct, or attempt to conceal, the vent termination.

These actions will a ect the operation o the ireplace, and may

be hazardous.

nIn heavy snow areas, take extra care to prevent snow buildup

rom obstructing the vent termination.

Page 5Page 5

Page 5

C38-DV Gas Fireplace

Part No. XG0118B

Installing Terminations with Built-In Frames

Installing Terminations with MSR Frames

1. Frame the termination opening to 12" x 12".

2. Fasten the termination to the studs using a minimum o 4 screws.

1. Frame the termination opening to 11" x 11".

2. Fasten the termination to the studs using a minimum o 4

screws.

Installing Terminations with MOSR Frames

1212

MOSR

1. Frame the termination opening to 12" x 12".

2. Fasten the MOSR rame to the interior side o the studs using a

minimum o 4 screws.

3. Insert the termination into the MOSR rame as shown here, and

attach by screwing through the our pilot holes in the termination.

MSR

PTO-3

PTO-3F

PTO-3

PTKOGPTKOG

PTKOG

1. Ensure that the two long mounting brackets are acing the

bottom o the termination. (See inset). This will provide more

heat protection at the top o the termination, where temperatures

are highest.

2. Attach to the aceplate o the termination using our sheet metal

screws.

Installing Heat Guards over Terminations

Installation

Page 6Page 6

Page 6

C38-DV Gas Fireplace

Part No. XG0118B

Installation

Top Vent Venting Runs

For the C38-DV Top ent, there are two types o installations: A)

Through-The-Wall Installations and B) Vertical (Through-The-Roo )

Installations.

A) Through-The-Wall Installations

Be ore you install any venting, you must determine whether the venting

run will be acceptable. Unacceptable venting can a ect the ireplace's

combustion.

The enting Graph

Measure the vertical height rom the ireplace hearth to the centre

o the termination and the horizontal run rom the rom the

ireplace lue collar to the wall lange o the termination. Plot on the

Venting Graph (Fig. 7) with an 'X'.

I the 'X' alls on or above the top boundary o the shaded area,

the installation is acceptable.

Example A: (Acceptable Installation)

I the vertical dimension rom the hearth is 84" and the

horizontal run to the wall lange o the vent termination is 36",

this would be an acceptable installation.

Example B: (Acceptable Installation)

I the vertical dimension rom the hearth is 90" and the

horizontal run to the wall lange o the vent termination is

120", this would be an acceptable installation.

Example C: (Unacceptable Installation)

I the vertical dimension rom the loor o the ireplace is 72"

and the horizontal run to the wall lange o the vent termina-

tion is 84", this would NOT be an acceptable installation.

Figure 7. Venting raph

Figure 8. Heat Shield. Install by sliding over the vent pipe where it

passes through combustible construction.

Heat Shields

Due to high lue temperatures, heat shields are required on all

C38-DV installations (except those with vertical terminations) at

the point where the venting connects

to the termination. With the heat

shield, vent clearances can be

maintained at 1".

012 24 36 48 60 72 84 96 108 132120 144 156 168 180

Horizontal Run (in.)

H arth

108

Available Top ent Components

The ollowing venting components are available or the C38-D

Top ent:

A - Termination PTO-3 (3" length)

PTO-3F (3" length)

B - Stucco Kits MSR (stucco rame)

MOSR (stucco can)

BSR (brick can)

C - Flex sections PFL-1 (12" section)

PFL-2 (24" section)

PFL-3 (36" section)

PFL-4 (48" section)

D - Rigid sections PEXT-1 (12" m/ section)

PEXT-2 (24" m/ section)

PEXT-3 (36" m/ section)

PEXT-4 (48" m/ section)

PEXT-6 (72" m/ section)

E - Elbows

PEL-90MM (m/m 90° elbow)

PEL-90FF ( / 90° elbow)

PEL-90FM ( /m 90° elbow)

NOTES: All dimension lengths or vertical or horizontal runs are

measured rom center o the vent pipe.

Venting runs must all within the limits set by the

venting graph (see Figure 7).

Page Page

Page

C38-DV Gas Fireplace

Part No. XG0118B

Installation

T rmination

Example 1:Example 1:

Example 1:

For our shortest venting con iguration use components A and F (see

Figure 9a).

Figure 9a. Typical Top Vent installation. If the 90° elbow is

installed directly on the fireplace, the height to the

center of the termination is 43½".

Horizontal enting

Figure 9b. Typical Top Vent installation. The solid sections can be

used in various combinations to obtain the desired vent

run. The vent run must fall within the limits set by the

venting graph.

90° Elbow

PEXT S ction

Example 2:

Rigid sections and an elbow used in conjunction with 3 t. lex section

(PFL-3) will, when extended in a ive oot chase, allow or a maximum

horizontal run o twelve and one-hal eet rom the centre o the

ireplace to outside wall and a minimum o 7'6" when retracted in

opposite direction (see Figure 10 and 11).

"C" lex sections and "D" rigid sections may be used in conjunction with

one another to obtain di erent possible horizontal length installations.

NOTE: Flex section with no vertical rise must not exceed maximum

horizontal length o 3 eet (see Figure 12). Flex runs over 3 eet must

all within the limits set by the venting graph, and must have a minimum

vertical rise o 3" per oot o lex.

Figure 10. Extended Installation using a combination of solid and

flex venting. Use the vent graph to determine your

allowable run, then select appropriate components.

Figure 11. Retracted Installation using a combination of solid and

flex venting. Use the vent graph to determine your

allowable run, then select appropriate components.

H arth

T rmination

Ext rior

Wall

3' max.

Fl x S ction

H arth

Fl x S ction T rmination

Ext rior

Wall

126"

30" Max.

Solid S ction w/

90° Elbow

H arth

Fl x S ction

Solid S ctions

T rmination

Ext rior

Wall

150" max.

30" max.

Rigid S ction

PEL-90F/F Elbow Rigid S ction

Figure 12. Horizontal flex installation with no vertical rise.

Page 8Page 8

Page 8

C38-DV Gas Fireplace

Part No. XG0118B

Storm collar

Support ring

MEXT

Solid S ction

Roof flashing

30' max.

* Minimum 1" cl aranc to all combustibl s

Support plat

Fir stop

2' min.

MXT-10

Adaptor

MEXT

Flu

Collar

2' min.

Storm collar

Support ring

Roof flashing

30' max.

* Minimum 1" cl aranc to all combustibl s

Support plat

Fir stop

Installation

B. ertical (Through-The-Roof) Installations

5/8" with option for 4/7"

nVertical rise >12' can be reduced

nVertical Terminations must be installed:

•minimum 2' (two eet) above the highest point where

vent passes through the roo .

•minimum 6' (six eet) rom a mechanical air inlet

•minimum 3' (three eet) rom a parapet wall.

nMaximum vent height is 30 eet above ireplace.

Note: Flame characteristics will change i the maximum vent height

is used.

nMinimum clearances 1" rom vent to all combustible materials must

be maintained.

Figure 13.a Straight, vertical venting using required adaptor.

nA maximum o two o sets with 90° bends may be made and shall not

exceed total length o 25% o the vertical vent height, when measured

center to center o piping.

Example: Typical vent installation.

20' vertical vent

2 - 2' o sets required

25% o 20' = 5' max. o set allowed

This venting con iguration meets requirements.

Figure 14a. Vertical venting with 1 offset.

30' max.

Rigid S ction

A.Mal /F mal

B.F mal /F mal

C.Mal Flu Collar

Figure 13b. Reducing Vertical Vent from 5/8" to 4/7".

ent Restrictors

When venting vertically, Vent Restrictors may be added to enhance the

burn characteristics o the ireplace.

Part Size 5"/8" enting 4"/7" enting

- Termination n/a PVTK-1 MVTK-1

B - Flex sections 12" length PFL-1 MFL-1

24" length PFL-2 MFL-2

36" length PFL-3 MFL-3

48" length PFL-4 MFL-4

C - Solid sections 12" length PEXT-1 MEXT-1

24" length PEXT-2 MEXT-2

36" length PEXT-3 MEXT-3

48" length PEXT-4 MEXT-4

D - Support Ring

& Plate PSPXT-8 MSPXT-7

E - Firestop PS-8 FS-7

F - Roof Flashing (1/12-7/12 pt.) PRF-7 MRF-7

(7/12-12/12 pt.) PRF-12 MRF-12

G - daptor/ (5"/8" to 4"/7") PV 5487

Vent Reducer

Page 9Page 9

Page 9

C38-DV Gas Fireplace

Part No. XG0118B

Installation

2. 45° Corner Installation.

Attach an PEL-45 (45° elbow) directly onto the lue collar. Cut the

PXT-20 to suit, and attach it to the PEL-45. Slide the ireplace into

position and attach to the termination. Maximum horizontal run

must not exceed 20".

Rear Vent Venting Runs

The C38-D Rear ent has three possible installations which do not

require vertical li t:

Heat Shields

Due to high lue temperatures, heat shields are required on all C38-DV

installations (except those with vertical terminations) at the point where

the venting connects to the termination. With the heat shield, vent

clearances can be maintained at 1". *Heat Shields are included

See Figure 8.

1. Straight Installation.

The height rom the hearth to the center o the termination is

28 3/8". C38-DV Rear Vent versions are supplied with a 20"

extension pipe (PXT-20) with emale/ emale connections. For

shorter installations, cut the PXT-20 to the desired length.

For extended installations, use the PXT-20 section as supplied or a

20" vent run.

Note: For Rear Vent models, maximum horizontal run with no

vertical li t must never exceed 20".

Flue Collar

Heat Shield

EXT-18

Termination

Figure 15. Extended installation.

Heat Shield

EXT-18

Termination

EEL-45

Elbow

Flue Collar

Figure 16. Corner installation.

3. Corner Installation — 45° or less.

Use an PTO-3 termination and an PFL-1 or PFL-2 (12" or 24"

compressed length) and a rame, i appropriate. Flex may be

turned to obtain desired degree o angle required but must not

exceed 45°.

Figure 17. Flex installation.

Heat Shield

Termination

Flex

Section

Flue Collar

PXT-20

PEL-45

Figure 14b. Vertical venting with 2 offsets.

2' min.

Storm collar

Roof flashing

30' max.

* Minimum 1" cl aranc to all combustibl s

Support straps or

support plat & ring

Fir stop

Support plat

& ring

30' max.

Page 10Page 10

Page 10

C38-DV Gas Fireplace

Part No. XG0118B

Installation

B. Multi-Elbow Installations

For more di iicult installation situations, the C38-DV Rear Vent may

be installed with two — 90° elbows and up to 15' o horizontal run. I

using this installation option, you must adhere to the ollowing

guidelines:

nthe irst 90° elbow must be placed directly on the lue collar

nyou must have a minimum vertical li t o 50" (measured rom

the hearth)

nyour vent run must all within the limits set by Figure 18a

Be ore you install any venting, you must determine whether the

venting run will be acceptable. Unacceptable venting can a ect the

ireplace's combustion.

The enting Graph

Measure the vertical height rom the ireplace hearth to the centre

o the termination and the horizontal run rom the rom the ireplace

lue collar to the wall lange o the termination. Plot on the Venting

Graph (Fig. 18a) with an 'X'.

I the 'X' alls on or above the top boundary o the shaded area, the

installation is acceptable.

Example A: (Acceptable Installation)

I the vertical dimension rom the hearth is 84" and the

horizontal run to the wall lange o the vent termination is 36",

this would be an acceptable installation.

Example B: (Acceptable Installation)

I the vertical dimension rom the hearth is 90" and the

horizontal run to the wall lange o the vent termination is 126",

this would be an acceptable installation.

Example C: (Unacceptable Installation)

I the vertical dimension rom the loor o the ireplace is 78"

and the horizontal run to the wall lange o the vent termination

is 108", this would NOT be an acceptable installation.

Figure 18a. C38-DV Rear Vent Venting raph

0 12 24 36 48 60 72 84 96 108 132120 144 156 168 180

Horizontal Run (in.)

H arth

108

Installation Of Rear Vent DV

C38-DV Rear Vent versions are supplied with an PXT-20 ( emale/

emale) section. In addition, the ollowing venting components are

available or Rear ent installations:

A - Termination PTO-3 (3" length)

PTO-3F (3" length)

B - Stucco Kits MSR (stucco rame)

BSR-4 (4" brick rame)

BSR-6 (6" brick rame)

MOSR (stucco can)

C - Flex sections PFL-1 (12" section)

PFL-2 (24" section)

PFL-3 (36" section)

PFL-4 (48" section)

D - Solid sections PEXT-1 (12" section)

PEXT-2 (24" section)

PEXT-3 (36" section)

PEXT-4 (48" section)

E - 90 degree elbow

PEL-90MM (m/m 90° elbow)

PEL-90FF ( / 90° elbow)

PEL-90FM ( /m 90° elbow)

PEL-45FM ( /m 45° elbow)

Figure 18b. Multi-elbow installation. Distance 'H' must be a

minumum of 50". The vent run must comply with figure

18a.

NOTES: All dimension lengths or vertical or horizontal runs

are measured rom center o the vent pipe.

Venting runs must all within the limits set by the

venting graph (see Figure 18a).

18"

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