Monessen Hearth BBV400NV User manual

BBV400NV/BBV400NE SERIES

B-VENT DECORATIVE GAS APPLIANCE

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE. THIS INSTALLATION, OPERATION AND MAINTENANCE

MANUAL MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.

DANGER: FAILURE TO FOLLOW THESE INSTRUCTIONS CAREFULLY AND WITHOUT ERROR, OR FAILURE TO HEED ANY

AND ALL WARNINGS IN THESE INSTRUCTIONS CAN RESULT IN AN EXPLOSION, FIRE OR THE PRODUCTION OF CARBON

MONOXIDE GAS WHICH CAN CAUSE PROPERTY DAMAGE, BODILY INJURY OR DEATH.

DONOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE.

WHATTODOIFYOUSMELLGAS

• DONOT TRY TO LIGHT ANY APPLIANCE.

• DONOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING.

• IMMEDIATELY CALL YOUR GAS SUPPLIER FROM ANEIGHBOR’SPHONE. FOLLOW THE GAS SUPPLIER’S

INSTRUCTIONS.

• IFYOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.

WARNING: IFTHE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, AFIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

INSTALLATION AND SERVICE MUST BE PERFORMED BY AQUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

53D9015. Rev. 1 03/03

ImportantInformation.......................................................................................................................2-4

ApplianceSystemComponents..................................................................................5

Clearances........................

...............................................................................................6

InstallationPreparation

...................................................................................................7-8

FireplaceandVentingInstallation..................................................................................................9

VentingRequirements ........................................................................................................10

GasSupplyConnections ...............................................................................................11

ElectricalWiring.....................................................................................................................................11

ElectronicIgnition........................................................................................................12

FireplaceSetup....................................................................................................................................13

OperatingInstructions.....................................................................................................................14-15

MaintenanceInstructions................................................................................................................15-16

OutsideCombustionAirPrecautionsandRecommendations.............................................................17

CombustionAirAssembly.....................................................................................................................18

Troubleshooting.....................................................................................................................................19

RepairPartsList...................................................................................................................................20

CONGRATULATIONS!

You have chosen thefinest B-vent gas fireplace system available. Your fireplace has been designed for

years of decorative viewing enjoyment. Please take time to read this entire manual before installing or

operating your system.

TABLE OF CONTENTS

LISTING AND CODE APPROVALS

U.S. and Canada Certification

The BBV400NV Series Gas Appliance has been tested in accordance with the ANSI Z21.50-

1998/CSAM2.22-M98 Standard for Vented Gas Fireplaces and have been LISTED by OMNI-

Test Laboratories, Inc. for installation and operation as described in these Installation and

Operating Instructions. All components are UL,AGA, CGA, or CSA safety certified.

Local Codes

Check with your local building code agency prior to installing this appliance to ensure

compliance with local codes, including the need for permits and follow-up inspections. This

installation must conform with local codes or, in the absence of local codes, in the USA with

the National Fuel Gas Code, ANSI Z223.1-latest edition.

53D9015. Rev 1 03/03

"Warning: If not installed, operated and maintained in accordance with the manufacturer’s

instructions, this product could expose you to substances in fuel or from fuel combustion which

can cause death or serious illness and which are known to the state of California to cause cancer,

birthdefects or other reproductive harm. Also, operation, installationand servicing of this product

could expose you to airborne particles of glass wool fibers known to the state of California to

cause cancer through inhalation."

The gas fireplace must be installed and serviced by a qualified installer to conform with local codes. In the

absence of local codes, install to the current National Fuel Gas Code, ANSI Z223.1.

The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any

pressure testing of that system at test pressures in excess of 1/2 psig.

The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve

during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.

Pressures in excess of 1/2 psig will cause damage to the control valve and may cause damage to the shutoff

valve.

Model BBV400NV (Natural Gas):

Maximum Input: 18,000 BTU Per Hour

Minimum Inlet Gas Supply Pressure: 4.5 inches water column

Maximum Inlet Gas Supply Pressure: 7 inches water column

Manifold Pressure Under Flow Conditions: 3.5 inches water column

Notice: This appliance operates with a yellow, smoky flame. When properly adjusted according

to these instructions, small amounts of carbon (soot) will be deposited on the outlet section of

the air terminal and possibly on surrounding structure. If not properly adjusted and operated

according to these instructions, carbon (soot) will accumulate in larger quantities on the air

terminal and surrounding structure and objects.

Do not attempt to operate the burner at an input rate other than that given by the flame adjustment valve.

Illustrations throughout these instructions reflect typical installations and are for design purposes only. Actual

installation may vary slightly due to individual design preferences. However, minimum and maximum clearances

must be maintained at all times. The illustrations and diagrams in these instructions are not drawn to scale.

Any additions, changes or conversions required in order for the appliance to satisfactorily meet the application

needs must be made by a distributor or dealer using factory specified and approved parts.

This product is manufactured to use natural gas. Anatural gas unit can be converted to use propane, but ONLY

if converted by a qualified service technician and ONLY if the Natural Gas to Propane Gas Conversion Kit is

used.

If any assistance is required during installation, please contact your local dealer or the Customer Service

Department.

For Massachusetts Residences Only:

•This product must be installed by a licensed plumber or gas fitter when installed within the

Commonwealth of Massachusetts. Flexline installation must not exceed 36 inches.

IMPORTANT INFORMATION

53D9015. Rev 1 03/03

IMPORTANT INFORMATION

This fireplace is a decorative gas appliance.

Do not burn wood or other materials in this fireplace.

Adultsandespeciallyyoungchildren should be alerted to the hazards of high temperatures and should stay away

to avoid burns or clothing ignition.

Supervise young children when they are in the same room as the fireplace.

Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

Clothing or other flammable material should not be placed on or near the fireplace.

The fireplace glass door must be in place when the appliance is operating.

Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the fireplace.

It is imperative that the control compartments, burners and circulating air passageways of the fireplace and

venting system are kept clean.

The fireplace and its venting system should be inspected before use and at least annually by a qualified service

person.

More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapors

andliquids.

This fireplace must not be connected to a chimney flue servicing a separate solid fuel burning appliance.

Under no circumstances should the fireplace be modified.

The fireplace is not intended for use with a thermostat.

Do not use this appliance if any part has been under water.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the control

system which has been under water.

Thisappliance must be installed with the draft hood in the same atmospheric pressure zone as the combustion air

inlet to the appliance.

53D9015. Rev 1 03/03

This gas appliance has been tested and listed for use with the optional components listed on this page. Many

optional components may be purchased separately and installed at a later date. However, installation of a blower

kitwill requireelectrical power. To avoidcostly reconstruction,electricalpower shouldbe connectedtothe appliance

at the time of initial appliance installation for possible addition of these accessories at a later date.

APPLIANCE SYSTEM COMPONENTS

A list of the components that may safely be used with this appliance are listed below.

BBV400NV Standing Pilot, Natural Gas†

BBV400NE Electronic Ignition, Natural Gas†

† Field convertible to propane gas.

GD36PB Polished Brass Glass Door††

GD36B Black Finish Glass Door††

†† Shownbelow.

CK35E LP Conversion Kit for Electronic Ignition Model

CK35L LP Conversion Kit for Standing Pilot Model

RC2 Hand Held Remote Control

GFWS Wall Switch

OAC4 Outside Air Kit

OPTIONAL

ACCESSORIES

MODELS

GLASS DOORS

Must be installed with one of the glass doors shown below.

GD36B

GD36PB

RC2

HAND HELD REMOTE 

CONTROL

GFWS

REMOTE WALL SWITCH

OAC4 OUTSIDE

AIR ASSEMBLY

53D9015. Rev 1 03/03

CLEARANCES TOCOMBUSTIBLE MATERIALS

Sides: 1/2 inch Back: 1/2 inch Bottom: 0 inch

Top: 0 to Top of Spacers Front: 24 inches Ceiling: 48 inches

Vent Pipe: As specified by vent manufacturer.

Notice: Spacers are provided on the top of the unit which allow the fireplace to be listed as a "0" clearance

appliance. A ˚" clearance to combustibles must be maintained from the flat surfaces of the sides and back of the

appliance.

When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood

flooring,the fireplaceshall be installedon a metalor woodpanelextending thefullwidth anddepthof theappliance.

Adequatecombustion and ventilation airmustbeprovided. Provide adequate accessibility clearance forservicing

and operating the fireplace. Never obstruct the front opening of the fireplace.

FIGURE 1

GAS LINE

KNOCKOUT

JUNCTION BOX

JUNCTION BOX

KNOCKOUT

TOP VIEW

FRONT VIEW

SIDE VIEW

7 13/16"

15" 15 1/2" MIN.

15 1/2" MIN.

FRAMING DIM.

4 1/8"

1 7/8"

33"19 5/8" 36 1/2"

3 1/2"

6 1/8"

5 1/2"

38"

36"

39" MIN.

FRAMING DIM.

36 1/2"

MIN.

FRAMING

DIM.

53D9015. Rev 1 03/03

This gas fireplace and its components are tested and safe when installed in accordance with this installation

manual. Reportyourdealeranypartsdamagedinshipment,particularly the condition of the glass. Do not install

any unit with damaged, incomplete, or substitute parts.

Read all of the instructions before starting the installation. Follow these instructions carefully during the

installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s

warranty and may present a fire hazard.

When planning a fireplace installation, it is necessary to determine:

• Where the unit is to be installed.

• The vent system configuration to be used.

• Gas supply piping requirements.

• Electrical wiring requirements.

•Framing and finishing details.

• Whether optional accessories - devices such as a fan, wall switch, or remote control - are desired.

HIGH ALTITUDE INSTALLATION

For U.S. installation, units are tested and approved for elevations from 0-2000 feet. When installing this unit at an

elevation above 2000 feet, United States codes require a decrease of the input rating by changing the existing

burner orifice to a smaller size. Input should be reduced 4% for each 1000 feet above sea level. Check with the

local gas utility for proper orifice size identification. Consult your local gas company for assistance in determining

the proper orifice for your locality or refer to ANSI Z223.1-the latest edition, Appendix F.

INSTALLATION PREPARATION

This appliance has been converted for use at an altitude of

Orifice Size Manifold Pressure

Input(Btu/hr) Fuel Type

Date of Conversion Converted By

53D9015. Rev 1 03/03

APPLIANCE LOCATIONS AND SPACE REQUIREMENTS

This appliance may be installed along a wall, across a corner or use an exterior chase. The BBV400NV Series

may be installed directly on the floor or on a raised platform to enhance its visual impact. Figure 2 illustrates a

variety of ways the appliance may be located in a room.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

INSTALLATION PREPARATION

FRAMING THE ENCLOSURE

Figure3showsa typicalframing ofthis applianceassumingcombustiblematerialsare used. Allrequired clearances

shown in Figures 1 and 3 to combustibles around the appliance must be adhered to. Any framing at the back and

sides of the appliance must be outside the spacers. Any framing on top of the appliance must be above the top

spacers.

Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to

accommodate wall coverings and fireplace facing material.

FIGURE 2

61 3/4"

35 1/4"

1/2" MIN. (13 MM)

30 13/16"

15 1/2"

1" MIN. (25 MM)

39"

53D9015. Rev 1 03/03

12"

MAX.

3 1/2" MIN. 

NON-COMBUSTIBLE 

MATERIAL

12" MIN. FROM

FIREPLACE OPENING 

TO BOTTOM OF 

COMBUSTIBLE

MANTEL

2"MIN.

STORM COLLAR

FLASHING

APPROVED COWL

6 FT.

6 FT.

MIN.

AS SPECIFIED BY VENT

MANUFACTURER.

"B" VENT CLEARANCE

MINIMUM CLEARANCE AS

MANUFACTURER.

SPECIFIED BY VENT

SUPPORT

LISTED CEILING

GAS VENT

4" TYPE "B"

WALL

1/2" AIR SPACE TO SIDES

AND REAR OF FIREPLACE.

GAS APPLIANCE

FLOOR

FIREPLACE AND VENTING INSTALLATION

FIGURE 3

12" MIN. FROM

FIREPLACE OPENING 

TO BOTTOM OF 

COMBUSTIBLE

MANTEL

12"

MAX.

3 1/2" MIN. 

NON-COMBUSTIBLE 

MATERIAL

1 FT.

MIN.

2" MIN.

APPROVED

BY VENT

AS SPECIFIED

COWL

SUPPORT

WALL

4" TYPE "B" GAS VENT

CHIMNEY

MANUFACTURER.

AND REAR OF FIREPLACE.

GAS APPLIANCE

1/2" AIR SPACE TO SIDES

THROUGH WALL

4" TYPE "B" GAS VENT

APPROVED THIMBLE FOR

FLOOR

"0" CLEARANCE TO SPACERS

53D9015. Rev 1 03/03

VENTING REQUIREMENTS

Warning: Do not connect this appliance to a chimney flue serving a separate solid fuel burning appliance.

Carbon deposits (Soot) and creosote from solid fuels can clog the vent from the appliance causing

poisonous carbon monoxide to be released into the room in which the appliance is installed.

All vented gas-fired appliances when operating correctly produce small concentrations of carbon monoxide along

with other combustion products. Should something interfere with the operation of the appliance, it is possible for

the appliance to produce deadly quantities of poisonous carbon monoxide. All flue products from this appliance

must be vented to the outside at all times. Never operate an appliance designed to be vented without a correctly

working vent system connected to the appliance.

Warning: Venting of this appliance is one of the most important parts of the installation. Venting systems

must be installed and inspected according to these instructions and local codes or in the absence of local

codes, according to the National Fuel Gas Code Z223.1 - Latest edition, by a licensed or otherwise qualifed

installer.

Your localgascompany should have copiesofthe National Fuel CodeZ223.1orother installation codes applicable

to your area.

Venting requirements and accepted methods vary greatly depending on the particular installation. It is impossible

tothoroughlydefineall possibleinstallation circumstancesinthis manual. Thefollowing instructionsandillustrations

are general guidelines only. All venting material must be instatlled according to local codes, or in the absence of

such codes, according to the National Fuel Gas Code Z223.1.

Warning: An improperly vented gas-fired appliance can lead to death from carbon monoxide posioning.

Venting materials are not provided with this appliance and must be purchased separately.

This appliance must be installed using 4" type “B” vent that has been listed by a nationally recognized testing

agency..

Attach the vent pipe to the appliance using four (4) sheet metal screws.

Vent must maintain minimum rise of ˘ inch per foot of horizontal run.

Venting terminals shall not be recessed into a wall or siding.

53D9015. Rev 1 03/03

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