Moll Special Li User manual

Lithium-ion batteries user manual as of December 09, 2020 Page 1 of 19

MOLL special Li

Lithium-ion batteries user manual

General information

In order to ensure proper and safe use of the lithium-ion battery, please read this user manual

carefully and completely. Keep this user manual accessible to any person involved in installing,

using or maintaining the lithium-ion battery and make sure that this user manual is completely

read, understood and observed before starting any work on the lithium-ion battery.

This manual contains all information necessary to install, use and maintain lithium-ion

batteries in lithium iron phosphate (LFP) and nickel manganese cobalt (NMC) technology. Both

technologies will be referred to as lithium-ion battery in this user manual. All specified safety

instructions and directives are prerequisites for safe work and must be observed. The

illustrations in this user manual are provided for basic understanding and may differ from the

actual version. The original version of this user manual was prepared in German. Any edition

that is not written in German is merely a translation of the German user manual.

Lithium-ion batteries user manual as of December 09, 2020 Page 2 of 19

Exclusion of liability

Akkumulatorenfabrik MOLL GmbH + Co. KG cannot be held responsible for any damage caused

by improper use of the lithium-ion battery or for any damage arising by failure to comply with

the provisions of this user manual. These damages shall include personal injuries, material

damage, product damages as well as consequential damages, repair damages and other

detrimental actions taken by unqualified personnel. This limitation of liability shall also apply

for the usage of non-original spare parts.

It is prohibited to carry out arbitrary conversions or technical modifications to the product.

For any further information or supporting documents please contact:

Akkumulatorenfabrik MOLL GmbH + Co. KG

Angerstraße 50

96231 Bad Staffelstein

Germany

Phone.: +49 (0) 9573 9622-0

Email: [email protected]

Website: www.moll-batterien.de

Please consult our website for the latest version of the user manual (under “Downloads”).

Lithium-ion batteries user manual as of December 09, 2020 Page 3 of 19 
Table of contents 
1Introduction .................................................................................................................................... 5 
 Product description................................................................................................................. 5 
 Terminology............................................................................................................................. 5 
 Hazard warnings...................................................................................................................... 6 
2Technical information..................................................................................................................... 6 
 Environmental conditions ....................................................................................................... 6 
 Battery components and dimensions ..................................................................................... 7 
3Safety instructions and safety precautions during installation .................................................... 8 
 General information................................................................................................................ 8 
 Correct behaviour in emergency situations............................................................................ 9 
 Correct behaviour in case of fire........................................................................................... 10 
 Fire extinguishing .......................................................................................................... 10 
 Fire fighting instructions................................................................................................ 10 
 Effective handling of an accident .......................................................................................... 10 
4Installation .................................................................................................................................... 11 
 General information.............................................................................................................. 11 
 Check after unpacking........................................................................................................... 11 
 Preparing the lithium-ion battery for use ............................................................................. 11 
 Connection cable................................................................................................................... 11 
 Parallel connection of lithium-ion batteries.......................................................................... 11 
 Disconnecting the lithium-ion battery .................................................................................. 12 
 Installing the lithium-ion battery in the vehicle.................................................................... 13 
5Using the battery .......................................................................................................................... 13 
 General information.............................................................................................................. 13 
 Charging the battery.............................................................................................................. 14 
 LED state of charge display.................................................................................................... 14 
6Inspection and cleaning................................................................................................................ 18 
 General information.............................................................................................................. 18 
 Inspection.............................................................................................................................. 18 
 Cleaning................................................................................................................................. 19 
 Maintenance.......................................................................................................................... 19 
7Storage .......................................................................................................................................... 19 
8Transport....................................................................................................................................... 20 
9Disposal and recycling .................................................................................................................. 21 

Lithium-ion batteries user manual as of December 09, 2020 Page 4 of 19

General information.............................................................................................................. 21

Disposal of a non-critical lithium-ion battery........................................................................ 21

Disposal of a critical lithium-ion battery ............................................................................... 21

10 Safety symbols on the lithium-ion battery label..................................................................... 21

11 General terms and conditions.................................................................................................. 22

12 Further information.................................................................................................................. 22

Lithium-ion batteries user manual as of December 09, 2020 Page 5 of 19

1Introduction

Product description

In the first place, the lithium-ion battery is designed as power supply battery, e.g. for Caravans.

The battery must not be used for any applications other than those described in this user

manual. Any other use of the lithium-ion battery constitutes improper use resulting in

invalidation of product warranty. MOLL assumes no liability for damages caused by improper

use, wrong application or careless handling of the lithium-ion battery. Please read this user

manual carefully and completely prior to unpacking and using the product.

A technical data sheet and a material safety data sheet are available from MOLL as additional

documents. The provisions specified in both these data sheets must be strictly observed at all

times.

The lithium-ion battery complies with the following directives:

oDirective 2006/66/EC of the European Parliament

oEMC Directive 2004/108/EC (electromagnetical compatibility)

oCE, Richtlinie 2014/30/EU, electromagnetical compatibility

oEMV: emitted interference: EN 61000-6-3;

oInterference immunity: EN 6100-6-2

oDIN EN / IEC 62133, Safety requirements for portable sealed secondary lithium cells,

and for batteries made from them, for use in portable applications

oDIN EN / IEC 62619, Safety requirements for secondary lithium cells and batteries, for

use in industrial applications

oUN38.3, Transportation test for lithium-ion batteries

oDIN EN / IEC 62281, Safety of primary and secondary lithium cells and batteries during

transport

oCE, Richtlinie 2014/35/EU, low voltage directive

Depending on the type of battery, the above mentioned directives are valid.

In order to ensure correct and safe use of the lithium-ion battery, this user manual must be

available for the user at any time. For this reason the user manual must kept in a readily

accessible and safe location near to the lithium-ion battery.

Terminology

Service life Expected battery lifespan if all provisions specified in this user

manual are observed

SoC State of Charge [%]

BMS Battery Management System

Lithium-ion batteries user manual as of December 09, 2020 Page 6 of 19

Hazard warnings

Following hazard symbols are used in this user manual:

Warning! Non-observance of the provisions specified in this user manual may damage

the lithium-ion battery, the environment of the lithium-ion battery and may cause personal

injuries.

Caution! Non-observance of the provisions specified in this user manual may cause

malfunctions. This hazard symbol is intended to remind the user to handle the lithium-ion

battery and the system the battery is connected to with care.

2Technical information

See also appendix „Technical data sheet“

Environmental conditions

Warning! The lithium-ion battery may only be used under the conditions specified in

this user manual. Using the lithium-ion battery under conditions outside the limits specified

in this user manual may result in personal injuries and damage to the battery.

The lithium-ion battery must always be kept in a well ventilated, dry, clean and dust-free

environment. Never expose the battery to fire, water or solvents.

In case the lithium-ion battery is installed and used in an enclosed housing, it is advisable to

provide ventilation holes with a minimum area of 100 cm² in order to allow sufficient

exchange of air and to avoid heat build-up.

Operating temperature range during charging: 0°C to + 55°C

Operating temperature range during discharging: - 20°C to + 55°C*

Storage temperature range: - 20°C to + 45°C**

Recommended relative humidity during storage: 45% to 85%

Vibration and impact resistance: Tested according to UN38.3

* At very low temperatures, battery capacity / performance may be reduced.

** Long-term storage outside recommended temperature range may reduce the battery

service life.

Lithium-ion batteries user manual as of December 09, 2020 Page 7 of 19

Battery components and dimensions

oBattery box with carrying handles

oPositive terminal with M6 screw thread

oNegative terminal with M6 screw thread

oCAN connection port

Figure 1. Dimensions of the lithium-ion battery with M6 screw threads

Lithium-ion batteries user manual as of December 09, 2020 Page 8 of 19

3Safety instructions and safety precautions during installation

General information

For reasons of safety, any installer or user must become familiar with following safety

instructions and safety precautions before using the lithium-ion battery:

oOvervoltage, wrong wiring, reverse polarity of the terminals or short circuits between

the terminals may damage the lithium-ion battery which can be extremely dangerous.

oThe lithium-ion battery must not be installed on flammable material or flammable

ground as well as in places where flammable materials are stored or in other

environments that are liable to catch fire.

oBefore starting to work on the lithium-ion battery or make measurements, the vehicle

ignition must be turned off. The connecting terminals of the vehicle must be

disconnected from any electric load.

oThe hazard symbols and safety instructions on the battery label must be observed and

must never be removed from the battery.

oThe safety instructions specified in the user manual must be observed.

oLithium-ion batteries must never be opened, dismantled or mechanically damaged in

any way.

oLithium-ion batteries must not be exposed to heat or fire. During storage, lithium-ion

batteries must be protected from direct sunlight.

oIn case of exceptional heat development during operation, the lithium-ion battery

must be disconnected and removed from the vehicle. Inform your dealer immediately.

oThe lithium-ion battery must never be short-circuited. If several lithium-ion batteries

are stored in a compartment, it must be ensured that the batteries cannot short-circuit

each other. It must also be ensured that the batteries cannot be short-circuited by any

other electroconductive objects.

oThe lithium-ion battery must be kept in the original package until being used.

oLithium-ion batteries must be protected from mechanical impacts.

oIn case of battery leakage, the leaking electrolyte must never come into contact with

skin or eyes. In case of skin contact, the affected area has to be cleaned with water and

soap immediately. In case of eye contamination, the affected eye must be thoroughly

rinsed with clean water immediately. In both cases, a doctor must be consulted

without delay.

oIn case of swallowing of leaking electrolyte, a doctor must be consulted immediately.

oThe lithium-ion battery is usually charged by the electrical system of the vehicle. If the

battery is charged outside of the vehicle, only those chargers can be used that are

recommended by the battery distributor. Alternatively, the battery can be charged by

specially skilled personnel.

Lithium-ion batteries user manual as of December 09, 2020 Page 9 of 19

oPlease note the markings of the polarities on battery terminals and connection

terminals of the vehicle to ensure safe use: Positive terminals (+) are marked in red

colour, negative terminals (-) are marked in blue or black.

oLithium-ion batteries of different brands, capacity, size or type must not be connected

with each other.

oAs a matter of principle, solely the lithium-ion battery type recommended by the

vehicle manufacturer must be installed.

oLithium-ion batteries must always be kept dry and clean.

oDirty battery terminals must be cleaned with a dry and clean cloth.

oCorroded battery terminals must never be used.

oLithium-ion batteries are delivered in a low state of charge. The full capacity of the

lithium-ion battery is available as soon as the battery has been fully charged. In

principle, the correct charger must be used. For correct charging, the instructions of

the vehicle manufacturer must be observed.

oThe original product documents (such as this user manual) must be kept until the

lithium-ion battery is disposed of properly.

oThe lithium-ion battery must be used for the designated application only.

oDuring longer periods of non-use, the lithium-ion battery should be removed from the

vehicle to reduce self-discharge. In doing so, the provisions of the vehicle

manufacturer must be observed. It must also be noted that the terminals of the

lithium-ion battery have to be covered with protective caps or with any other

appropriate insulating material (e.g. insulating tape) in order to prevent short circuits.

oAt the end of its service life, the lithium-ion battery must be disposed of according to

legal provisions.

Warning! It must be ensured that no water can enter the lithium-ion battery and that

the battery is not soiled.

Warning! The lithium-ion battery must not be mechanically damaged.

Warning! The battery terminals must not come into contact with electroconductive

objects.

Correct behaviour in emergency situations

For correct behaviour in emergency situations, the information in the separately provided

safety data sheet must be observed.

In the event that a user comes into contact with substances from inside the battery, the

following measures are recommended:

Lithium-ion batteries user manual as of December 09, 2020 Page 10 of 19

Inhalation: Leave the contaminated area and consult a doctor without delay!

Eye contamination: Rinse affected eye for 15 minutes with clean water and consult a doctor

without delay!

Skin contact: Clean the affected area with water and soap and consult a doctor without delay!

Swallowing: Consult a doctor without delay!

Correct behaviour in case of fire

Fire extinguishing

In case of a burning lithium-ion battery any type of extinguisher can be used, preferably an

ABC powder extinguisher. This type of extinguisher can be used to extinguish other burning

materials involved in the fire as well. In addition, the fire can also be extinguished with plenty

of water (cooling effect).

Fire fighting instructions

In case of fire, the vehicle ignition must be turned off if possible without risk for the user.

Lithium-ion batteries must be removed from the fire area if possible without risk. Water is

useful to cool down the lithium-ion batteries and the fire area. In case of a burning lithium-

ion battery, the fire department must be alerted in any case, even if the fire could be

successfully extinguished since a renewed flare-up of the fire cannot be excluded. If possible,

the extinguished lithium-ion battery should be observed until the fire department arrives.

Attention must be paid to the fact that new substances are created in the event of a fire and

therefore the fire residues must be inspected by a specialist and disposed of accordingly.

Only carry out fire fighting measures if there is no danger to life and limb. Otherwise leave the

danger zone immediately and inform the fire department.

Effective handling of an accident

Persons must be taken out of the danger zone immediately. In any case the fire department /

police must be alerted. First responders and emergency services must be informed of the

presence of a lithium-ion battery in the vehicle.

If the lithium-ion battery has been flooded or immersed in water, the following measures are

recommended:

In case of flooding, first switch off the power supply to the lithium-ion battery. The flooded

lithium-ion battery must not be reused and must be disposed of in accordance with legal

requirements.

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