Molex CR60930B User manual

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Hand Crimp Tool for SL™ Crimp Terminals

Doc No: ATS-011010209 Release Date: 07-16-94 UNCONTROLLED COPY Page 1 of 5

Revision: D Revision Date: 04-16-08

HAND CRIMP TOOL

Specification Sheet

Order No. 11-01-0209

Engineering No. CR60930B

FEATURES



Small handle spread which make this style tool ideally suited for end users



Ratchet with safety release that ensures consistent performance



A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

SCOPE

Products: SL™ Crimp Terminal, 24-30 AWG.

Terminal Order No. Wire Size Insulation Diameter Strip LengthTerminal

Series No.

Loose Piece



Reel AWG

mm² mm In. mm In.

50087-8100

50087-8130

50087-8000

50087-8060

50087-8114

50087-8160

50087-8014

50087-8099

50087

50087-8030

24

26-30

0.20

0.13-0.05

1.09-1.65

1.01-1.52

.043-.065

040-.060 2.54-3.17

.100-.125

50088-8100

50088-8128

50088-8000

50088-8060

50088-8114

50088-8160

50088-8014

50088-8099

50088

50088-8028

24

26-30

0.20

0.13-0.05

1.09-1.65

1.01-1.52

.043-.065

040-.060 2.54-3.17

.100-.125

16-02-0108 40-08-0872 16-02-0077 16-02-0105

16-02-0109 16-02-0078 40-08-0871

70021

16-02-0110 16-02-0091

24

26-30

0.20

0.13-0.05

1.09-1.65

1.01-1.52

.043-.065

040-.060 2.54-3.17

.100-.125

16-02-0096 70058-0097

16-02-0069 16-02-0150

16-02-0097 16-02-0082 70058-0069

16-02-0098 16-02-0083 70058-0082

16-02-0140 16-02-0137 70058-0083

70058

16-02-0151 16-02-0139

24

26-30

0.20

0.13-0.05

1.09-1.65

1.01-1.52

.043-.065

040-.060 2.54-3.17

.100-.125

16-02-1109 16-02-0117 16-02-1112 16-02-0119

71851 16-02-1116 16-02-1113 71851-0119

24

26-30

0.20

0.13-0.05

1.09-1.65

1.01-1.52

.043-.065

040-.060 2.54-3.17

.100-.125



Follow the Cut-Off Tab specifications on Applicator specification sheets.

Hand Crimp Tool for SL™ Crimp Terminals

Doc No: ATS-011010209 Release Date: 07-16-94 UNCONTROLLED COPY Page 2 of 5

Revision: D Revision Date: 04-16-08

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

CONDITIONS:

After crimping, the conductor profiles should measure the following (see notes on page 4).

Conductor Crimp

Wire Size Height (Ref) Width (Ref)

Pull Force

Minimum Profile

Terminal

Series No.

AWG mm

2mm In. mm In. N Lb. A B

24 0.02 0.66-0.76 .026-.030 1.23 .048 28.9 6.50 X

26 0.12 0.56-0.66 .022-.026 1.11 .044 17.8 4.00 X

28 0.08 0.56-0.66 .022-.026 1.11 .044 11.1 2.50 X

50087

30 0.05 0.56-0.66 .022-.026 1.11 .044 6.7 1.50 X

24 0.02 0.66-0.76 .026-.030 1.23 .048 28.9 6.50 X

26 0.12 0.56-0.66 .022-.026 1.11 .044 17.8 4.00 X

28 0.08 0.56-0.66 .022-.026 1.11 .044 11.1 2.50 X

50088

30 0.05 0.56-0.66 .022-.026 1.11 .044 6.7 1.50 X

24 0.02 0.66-0.76 .026-.030 1.23 .048 28.9 6.50 X

26 0.12 0.56-0.66 .022-.026 1.11 .044 17.8 4.00 X

28 0.08 0.56-0.66 .022-.026 1.11 .044 11.1 2.50 X

70021

30 0.05 0.56-0.66 .022-.026 1.11 .044 6.7 1.50 X

24 0.02 0.66-0.76 .026-.030 1.23 .048 28.9 6.50 X

26 0.12 0.56-0.66 .022-.026 1.11 .044 17.8 4.00 X

28 0.08 0.56-0.66 .022-.026 1.11 .044 11.1 2.50 X

70058

30 0.05 0.56-0.66 .022-.026 1.11 .044 6.7 1.50 X

24 0.02 0.66-0.76 .026-.030 1.23 .048 28.9 6.50 X

26 0.12 0.56-0.66 .022-.026 1.11 .044 17.8 4.00 X

28 0.08 0.56-0.66 .022-.026 1.11 .044 11.1 2.50 X

71851

30 0.05 0.56-0.66 .022-.026 1.11 .044 6.7 1.50 X

Hand Crimp Tool for SL™ Crimp Terminals

Doc No: ATS-011010209 Release Date: 07-16-94 UNCONTROLLED COPY Page 3 of 5

Revision: D Revision Date: 04-16-08

Figure 3

LOCATOR

Figure 2

INSULATION

GRIPS

CONDUCTOR

GRIPS

WIRE

TERMINAL

LOCATOR

BLADE

OPERATION

Open the tool by squeezing the handles together, at the end of the closing

stroke, the ratchet mechanism will release the handles, and the hand tool

will spring open.

Crimping Terminals

1. Lift the locator blade and place the terminal into the correct die profile

(A or B), release the locator blade. Not all tools are equipped with a

locator or locator blade.

2. Partially close the tool until the terminal is held in place. See Figure 2.

3. Place a wire into the terminal and up against the locator blade. See Figure 3. On tools without locators line the

wire up with the conductor and insulation grips visually.

4. Close the tool until the ratchet releases. See Figure 4.

5. Lift the locator blade or wire stop up.

6. Carefully remove the crimped terminal.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality

machine oil. Do not oil excessively.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping

dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever. See Figure 4.

TERMINAL

PRE

-

STRIPPED WIRE

Figure 1

Hand Crimp Tool for SL™ Crimp Terminals

Doc No: ATS-011010209 Release Date: 07-16-94 UNCONTROLLED COPY Page 4 of 5

Revision: D Revision Date: 04-16-08

How to Adjust Tool Crimp Force (See Figure 4)

It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to

adjust the crimping force of the hand tool to obtain proper crimp conditions:

1. Remove the screw and washer. Located over the adjustment ring.

2. Lift the adjusting ring slightly, off of the locating pin.

3. Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp

pressure.

4. Press the adjusting wheel flat against the tool and engage the locking pin.

5. Replace the washer and screw.

6. Check the crimp specifications after tool crimp force is adjusted.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to

altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of

handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.

Caution: Repetitive use of this tool should be avoided.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and

tooling.

Hand Crimp Tool for SL™ Crimp Terminals

Doc No: ATS-011010209 Release Date: 07-16-94 UNCONTROLLED COPY Page 5 of 5

Revision: D Revision Date: 04-16-08

M4 NUT

RATCHET

RELEASE LEVER

ADJUSTMENT

RING

LOCA

TOR

BLADE

2

Figure 4

1

M4 X 18LG BHCS

3

PARTS LIST

Item Number Order Number Description Quantity

1 11-11-0383 Locator Assembly** 1

2 11-11-0324 Spring (Main) 1

3 11-11-0320 Spring (Ratchet) 1

** Not all tools are equipped with a locator or locator blade.

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Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

[email protected]

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Yamato, Kanagawa, Japan

81-462-65-2324

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Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

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