Molex AT FIFG User manual

AT-FIFG Air Head Crimp Tool

Doc No. ATS-640054100 Release Date 09-22-03 UNCONTROLLED COPY Page 1 of 6

Revision C Revision Date 04-12-12

Air Powered

Crimp Tool Head

InsulKrimp™

Applica ion Tooling

Specifica ion Shee Order No. 64005-4100

Engineering No. AT FIFG

FEATURES

 Quick-change tool head for the 19279-0001 (AT-200)

 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

SCOPE

Products InsulKrimp™ Flag Quick Disconnects fully Insulated (Standard Flare) Terminals 14-22 AWG. This tool

head is intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307

(ATBA) and foot switch.

Testing

Mechanical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.

The following charts show the UL specifications for various wire sizes. The tensile strength is shown in

pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL 310

*UL – 310 – Quick Disconnects, Flags and Couplers

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 18

–

22 AWG 0.80

–

0.35mm²

Terminal No.

Terminal Eng No. (REF)

Wire S rip Leng h

Insul

a ion

Dia

me er

Max

imum

In.

19007

0001

2220

.344

8.73

.176

4.47

19007

0005

2220X

.344

8.73

.240

6.10

19007

0009

2222

.344

8.73

.176

4.47

19007

0011

2222X

.344

8.73

.240

6.10

19007

0015

2223

.344

8.73

.176

4.47

19007

0017

2223X

.344

8.73

.240

6.10

19007

0064

2220V

.344

8.73

.176

4.47

19007

0067

2222V

.344

8.73

.176

4.47

19007

0070

2223V

.34

8.73

.176

4.47

AT-FIFG Air Head Crimp Tool

Doc No. ATS-640054100 Release Date 09-22-03 UNCONTROLLED COPY Page 2 of 6

Revision C Revision Date 04-12-12

Wire Size: 14

–

16 AWG 2.00

–

1.30mm²

Terminal No.

Terminal Eng No. (REF)

Wire S rip Leng h

Insul

a ion

Dia

me er

Max

imum

In.

19007

0021

2221

.313

7.94

.200

5.08

19007

0025

2221X

.313

7.94

.265

6.73

19007

0029

2224

.313

7.94

.200

5.08

19007

0031

2224X

.313

7.94

.265

6.73

19007

0035

2225

.313

7.94

.200

5.08

19007

0037

2225X

.313

7.94

.265

6.73

19007

0073

2221V

.313

7.94

.200

5.08

19007

0076

2224V

.313

7.94

.200

5.08

19007

0079

2225V

.313

.94

.200

5.08

Opera ion

Refer to the instruction manual for the 19279-0001 (AT-200) for mounting this

crimp tool head.

Crimping Terminals

1. Place the flag terminal barrel into the conductor anvil of the lower jaw. Make

sure the closed end of the barrel is touching the locator. See Figure 1.

Cau ion: Never operate this tool without the supplied safety shield in place. Never place fingers in the

tool nests.

2. Insert the properly stripped wire into the terminal barrel. See figure 3.

3. Push on the wire to assure it is fully seated in the terminal. See Figure 2 and 3. Cycle the tool.

4. Remove the crimped terminal. Inspect for proper crimp.

Main enance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps

Figure 1

LOCATOR

TERMINAL

WIRE

CONDUCTOR ANVIL

Figure 3

CONDUCTOR PUNCH

WIRE

TERMINAL

Figure 2

JAWS

OPEN

SAFETY

SHIELD

LOCATOR

AT-FIFG Air Head Crimp Tool

Doc No. ATS-640054100 Release Date 09-22-03 UNCONTROLLED COPY Page 3 of 6

Revision C Revision Date 04-12-12

“ X ”

NOT POSSIBLE TO PIN GAUGE, MEASURE A

CRIMPED UNINSULATED TERMINAL OR SLUG*

SOLDER, LEAD OR

SIMILAR SOFT METAL

1. Remove dust, moisture and other contaminants with a clean brush,

or soft, lint-free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are

protected with a thin coat of high quality machine oil. Do not oil

excessively. This tool was engineered for durability, but like any

fine piece of equipment it needs cleaning and lubrication for a

maximum service life of trouble-free crimping. A light oil (such as

30 weight automotive oil) at the oil points shown in Figure 4, every

5,000 crimps or monthly will significantly enhance the tool life and

ensure a stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

Tool Calibra ion

A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, measurements

should be taken from each conductor nest and compared to this chart. The tool should be lubricated prior to

recalibration to ensure consistent measurements.

Nes Color Code

Wire Range

“X” Dimension Conduc or Crimp

Crimp Inspec ion Marking

AWG

mm²

Mean

No Go

Blue

2.00

1.30

.078

.076

.088

---

Red

0.80

0.35

.068

.066

.070

---

Warran y

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange

will not be applicable to altered, misused or damaged tools.

CAUTION Molex crimp specifications are valid only when used with Molex terminals, applicators and

tooling.

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY MONTH OR

5,000 CRIMPS)

Figure 4

AT-FIFG Air Head Crimp Tool

Doc No. ATS-640054100 Release Date 09-22-03 UNCONTROLLED COPY Page 4 of 6

Revision C Revision Date 04-12-12

Figure 5

M4 LOCKNUT W/

HEX NYLON INSERT

M4 X 20LG

PAN HEAD SCREW

PARTS LIST

I em

Order No

Descrip ion

Quan i y

64005

4100

Crimp Tool Head

Fig

ure

64005

0000

Basic Air Tool Head

64001

4175

Locator Assembly

64001

4170

Tooling Kit

Tooling Kit Only

64001

4102

Conductor Punch

64001

4101

Conductor Anvil

AT-FIFG Air Head Crimp Tool

Doc No. ATS-640054100 Release Date 09-22-03 UNCONTROLLED COPY Page 5 of 6

Revision C Revision Date 04-12-12

Figure 6

(4)

(

(4)

(2)

Par s Lis (Con inued)

I em

Order No.

Descrip ion

Quan i y

64005

0000

Basic Air Tool Head

Figure 6

64005

0103

Nose Guard

64000

0077

Repair Kit (Springs, Rods Pivots, Rings, and Washers)

N/A

M4 by 12

Long

Freedrive Pan Head Sc

rew

1**

N/A

M4 by 30

Llong

Freedrive Pan Head Screw

1**

N/A

3/16” by 3/8” Long Dowel Pin

1**

** Available from an industrial supply company such as MSC (1

800

645

7270).

AT-FIFG Air Head Crimp Tool

Doc No. ATS-640054100 Release Date 09-22-03 UNCONTROLLED COPY Page 6 of 6

Revision C Revision Date 04-12-12

Air Powered

Crimp Tool Head

InsulKrimp™

Cer ifica e of Calibra ion

Order No. 64005-4100

Engineering No. AT FIFG

Tool Order Number -----------------------------

Tool Eng. Number -----------------------------

Tool Revision ----------------------------

Serial Number -----------------------------

Date of Manufacture ----------------------------

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = -------------------- Actual = --------------------

Range Conductor Nest # 2 = -------------------- Actual = --------------------

Technician --------------------

Date of Calibration --------------------

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

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