Minarik RG500 Series User manual

RG500 SERIES

SCR, Dual Voltage, Adjustable-Speed

Regenerative Drives for DC Brush Motors

Minarik Corporation

any form without written permission from Minarik Corporation. The information

and technical data in this manual are subject to change without notice. Minarik

Corporation and its Divisions make no warranty of any kind with respect to this

material, including, but not limited to, the implied warranties of its merchantability

and fitness for a given purpose. Minarik Corporation and its Divisions assume no

responsibility for any errors that may appear in this manual and make no

commitment to update or to keep current the information in this manual.

Printed in the United States of America.

mSafety Warnings

•This symbol m denotes an important safety tip or warning.

Please read these sections carefully prior to performing any of

the instructions contained in that section.

• Have a qualified electrical maintenance technician install,

adjust and service this equipment. Follow the National

Electrical Code and all other applicable electrical and safety

codes, including the provisions of the Occupational Safety

and Health Act (OSHA), when installing equipment.

•Reduce the chance of an electrical fire, shock, or explosion by

proper grounding, over-current protection, thermal protection,

and enclosure. Follow sound maintenance procedures.

•It is possible for a drive to run at full speed as a result of a

component failure. Please ensure that a master switch has

been placed in the AC line to stop the drive in an emergency.

•This drive is not isolated from earth ground. Circuit

potentials are at 115 VAC or 230 VAC above earth ground.

Avoid direct contact with the printed circuit board or with

circuit elements to prevent the risk of serious injury or fatality.

Use a non-metallic screwdriver for adjusting the calibration

trimpots.

Contents

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Drive option description (by suffix) . . . . . . . . . . . . . . . . . . . . . . . 2

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Regenerative Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Mounting chassis drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Mounting cased drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Heat sinking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

AC line and motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cage-clamp terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Field output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Tachogenerator feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Speed adjust potentiometer installation . . . . . . . . . . . . . . . . . . . 13

Speed adjust potentiometer connections . . . . . . . . . . . . . . . . . . 14

+15 and –15 terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Line Fusing for RG Series Drives . . . . . . . . . . . . . . . . . . . . . . . 16

Voltage follower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Before applying power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Selector switch settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chassis drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Cased drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Line starting and line stopping . . . . . . . . . . . . . . . . . . . . . . 22

Automatic restart upon power restoration . . . . . . . . . . . . . . 22

Regenerative deceleration . . . . . . . . . . . . . . . . . . . . . . . . . 22

Starting and Stopping Methods . . . . . . . . . . . . . . . . . . . . . . . . . 22

Regenerative brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Coast to a stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Decelerate to zero speed . . . . . . . . . . . . . . . . . . . . . . . . . 26

iii

Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

MINIMUM SPEED (MIN SPD) . . . . . . . . . . . . . . . . . . . . . . . . . . 29

MAXIMUM SPEED (MAX SPD) . . . . . . . . . . . . . . . . . . . . . . . . 29

FORWARD TORQUE (FWD TQ). . . . . . . . . . . . . . . . . . . . . . . . 30

REVERSE TORQUE (REV TQ). . . . . . . . . . . . . . . . . . . . . . . . . 31

IR COMPENSATION (IR COMP) . . . . . . . . . . . . . . . . . . . . . . . 32

FORWARD ACCELERATION (FWD ACC) . . . . . . . . . . . . . . . . 33

REVERSE ACCELERATION (REV ACC) . . . . . . . . . . . . . . . . . 33

DEADBAND (DB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

TACHOGENERATOR (TACH) . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Application Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Connection to other Minarik devices. . . . . . . . . . . . . . . . . . . . . . 38

Optional speed adjust potentiometer connections. . . . . . . . . . . . 40

Forward-Stop-Reverse Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Forward-Reverse Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Independent Adjustable Speeds (Forward Direction Only) . . . . . 41

Independent Forward and Reverse Speeds . . . . . . . . . . . . . . . . 42

Independent Forward and Reverse Speeds with

FWD-STOP-REV Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Factory Prewired Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Unconditional Warranty . . . . . . . . . . . . . . . . . . . . . . . inside back cover

Illustrations

Figure 1. RG500UA and RG510UA Dimensions . . . . . . . . . . . . . . . . . 3

Figure 2. RG500A and RG510A Cased Drive Dimensions . . . . . . . . . 4

Figure 3. Four Quadrant Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 4. Chassis Drive Connections . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 5. Cased Drive Connections. . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 6. Cage-Clamp Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 7. Speed Adjust Potentiometer. . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 8. Speed Adjust Potentiometer Connections . . . . . . . . . . . . . 14

Figure 9. TB502 Terminal Assignments. . . . . . . . . . . . . . . . . . . . . . . 15

Figure 10. Voltage Follower Connection . . . . . . . . . . . . . . . . . . . . . . 17

Figure 11. Selector Switch Locations . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 12. Regenerative Deceleration Switch Connection . . . . . . . . . 22

Figure 13. INHIBIT Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 14. Inhibit - Run Jumper Settings. . . . . . . . . . . . . . . . . . . . . . 24

Figure 15. Inhibit - Run Terminals Location

and Run / Coast Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 16. Run/Decelerate to Zero Speed Switch . . . . . . . . . . . . . . . 26

Figure 17. Typical FWD TQ, REV TQ, and IR COMP Settings . . . . . 34

Figure 18. Deadband Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Figure 19. RG500 Connections to DLC600 and PCM4 . . . . . . . . . . . 38

Figure 20. RG500 connection to 200-0386A

Limit Switch Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Figure 21. Forward-Reverse Switch . . . . . . . . . . . . . . . . . . . . . . . . . 40

Figure 22. Forward-Stop-Reverse Switch . . . . . . . . . . . . . . . . . . . . . 40

Figure 23. Independent Adjustable Speeds . . . . . . . . . . . . . . . . . . . 41

Figure 24. Independent Forward and Reverse Speeds . . . . . . . . . . . 42

Figure 25. Independent Forward and Reverse Speeds with a

Forward-Stop-Reverse Switch . . . . . . . . . . . . . . . . . . . . . 43

Figure 26. Prewired Connections to L1, L2(115) and L2(230) . . . . . . 48

Figure 27. Prewired Speed Adjust Potentiometer Connections . . . . . 49

Figure 28. RG500 Series Block Diagram . . . . . . . . . . . . . . . . . . . . . . 56

Tables

Table 1. Field Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Table 2. Fuse Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 3. Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Table 4. Corcom® Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Table 5. Minarik Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Specifications

Max.

Armature HP Range HP Range

Current with 115 VAC with 230 VAC

Model (Amps DC) Applied Applied

* RG500A, RG500UA 10.0 † 1/4–1 † 1/2–2 †

* RG510A, RG510UA 3.0 1/20–1/8 1/10–1/4

† Maximum armature current and horsepower range apply when drive is attached to

additional heat sink: Minarik part number 223-0235. Use heat sink when armature

current is above 7 ADC. Heat sinks are pre-mounted on RG500 cased drives.

* See page 2 for suffix descriptions.

AC Line Voltage 115/230 VAC, ±10%, 50/60 Hz, single phase

Armature Voltage (115 VAC Input) 0–90 VDC

Armature Voltage (230 VAC Input) 0–180 VDC

Form Factor 1.37 at base speed

Field Voltage (115 VAC Input) 50 VDC (F1 to L1); 100 VDC (F1 to F2)

Field Voltage (230 VAC Input) 100 VDC (F1 to L1); 200 VDC (F1 to F2)

Max. Field Current 1 ADC

Accel. Time Range (with no load) 0.5 – 15 seconds

Decel. Time Range (with no load) 0.5 – 15 seconds

Analog Input Voltage Range (signal must be isolated; S1 to S2) 0–10 VDC

Input Impedance (S0 to S2) 32K ohms

Load Regulation

with Armature Feedback 1% of base speed or better

with Tachogenerator Feedback 0.1% of base speed

Ambient Temp. Range (chassis drives) 10°C–55°C

Ambient Temp. Range (cased drives) 10°C–40°C

Vibration 0.5g max (0 – 50 Hz)

0.1g max (above 50 Hz)

2Specifications

Drive option description (by suffix)

Terminal

Suffix Style Block Type

ANEMA 4X Cage-Clamp

UA Chassis Cage-Clamp

This manual suits for next models

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