Minarik PCM23000A Series User manual

PCM23001A

PCM23411A

PCM23401A

USER MANUAL

www.minarikdrives.com

PCM23000A Series

An American Control Electronics Brand

Dear Valued Consumer:

Congratulaons on your purchase of the PCM23000A Series

drive. This User Manual was created for you to get the most out

of your new device and assist with the inial setup. Please visit

www.minarikdrives.com to learn more about our other drives.

Thank you for choosing Minarik Drives!

No part of this document may be reproduced or transmied in any form without wrien permission

from American Control Electronics®. The informaon and technical data in this document are

subject to change without noce. American Control Electronics® makes no warranty of any kind with

respect to this material, including, but not limited to, the implied warranes of its merchantability

and tness for a given purpose. American Control Electronics® assumes no responsibility for any

errors that may appear in this document and makes no commitment to update or to keep current

the informaon in this document.

PCM23000A Series

Safety First!

• DO NOT INSTALL, REMOVE, OR REWIRE THIS EQUIPMENT WITH

POWER APPLIED. Have a qualified electrical technician install, adjust

and service this equipment. Follow the National Electrical Code

and all other applicable electrical and safety codes, including the

provisions of the Occupational Safety and Health Act (OSHA), when

installing equipment.

• Reduce the chance of an electrical fire, shock, or explosion by using

proper grounding techniques, over-current protection, thermal

protection, and enclosure. Follow sound maintenance procedures.

SAFETY WARNINGS

Text in gray boxes denote important safety ps or warnings.

Please read these instrucons carefully before performing any of

the procedures contained in this manual.

It is possible for a drive to run at full speed as a result of a

component failure. Minarik Drives strongly recommends the

installaon of a master switch in the main power input to stop

the drive in an emergency.

Circuit potenals are at 115 VAC or 230 VAC above earth ground.

Avoid direct contact with the printed circuit board or with circuit

elements to prevent the risk of serious injury or fatality. Use a

non-metallic screwdriver for adjusng the calibraon trim pots.

Use approved personal protecve equipment and insulated tools

if working on this drive with power applied.



WARNING!



WARNING!

PCM23000A Series

Table of Contents

Section 1. Specifications ..................................................... 1

Section 2. Dimensions......................................................... 2

Section 3. Installation......................................................... 4

Mounting ..................................................................................... 4

Chassis ................................................................................. 4

Speed Adjust Potentiometer .............................................. 5

NEMA 4X .............................................................................. 6

Wiring .......................................................................................... 7

Shielding Guidelines.............................................................. 8

Line Fusing ........................................................................... 9

Connections.................................................................................11

Power Inputs .......................................................................11

Motor..................................................................................11

Field Output Connections.....................................................12

Speed Adjust Potentiometer.................................................13

Analog Input Signal..............................................................13

Section 4. Operation......................................................... 16

Before Applying Power .................................................................16

Select Switches............................................................................17

Input Voltage Select (SW501) ...............................................17

Armature Voltage Select (SW502) .........................................17

Operation Modes .........................................................................18

Manual Mode ......................................................................18

Signal Mode.........................................................................18

Ratio Mode..........................................................................18

Startup ........................................................................................19

PCM23001A.........................................................................19

PCM23401A and PCM23411A ...............................................19

Starting and Stopping Methods ....................................................20

Line Starting and Stopping ...................................................20

iii

PCM23000A Series

Dynamic Braking ..................................................................21

Decelerating to Minimum Speed...........................................23

Section 5. Calibration ....................................................... 24

Minimum Speed (MIN SPD) ..........................................................25

Maximum Speed (MAX SPD) .........................................................25

Signal Minimum Speed (SIG MIN)..................................................26

Signal Maximum Speed (SIG MAX) ................................................26

Torque (TORQUE) .........................................................................27

IR Compensation (IR COMP) .........................................................28

Section 6.Application Notes ............................................... 30

Multiple Fixed Speeds ..................................................................30

Adjustable Speeds Using Potentiometers In Series.........................31

Independent Adjustable Speeds....................................................32

RUN/JOG Switch...........................................................................33

Leader-Follower Application .........................................................34

Single Speed Potentiometer Control Of Multiple Drives .................35

Reversing.....................................................................................36

Section 7. Troubleshooting................................................ 37

Before Troubleshooting ................................................................37

Section 8. Accessories & Replacement Parts ....................... 40

Unconditional Warranty..................................................... 41

PCM23000A Series

List of Figures

Figure 1 PCM23001A Dimensions.................................................... 2

Figure 2 PCM23401A and PCM23411A Dimensions .......................... 3

Figure 3 Speed Adjust Potentiometer .............................................11

Figure 4 Chassis Drive Connections ................................................14

Figure 5 Cased Drive Connections ..................................................15

Figure 6 Select Switches ................................................................17

Figure 7 Operation Modes .............................................................18

Figure 8 Dynamic Brake Wiring ......................................................22

Figure 9 Run/Decelerate to Minimum Speed Switch........................23

Figure 10 Recommended TORQUE and IR COMP Settings ..................29

Figure 11 Multiple Fixed Speeds ......................................................30

Figure 12 Adjustable Speeds Using Potentiometers in Series .............31

Figure 13 Independent Adjustable Speeds........................................32

Figure 14 RUN/JOG Switch...............................................................33

Figure 15 Leader-Follower Application .............................................34

Figure 16 Single Speed Potentiometer Control of Multiple Drives......35

Figure 17 Reversing Circuit Wiring ...................................................36

List of Tables

Table 1 Recommended Line Fuse Sizes ..........................................10

Table 2 Field Output Connections .................................................12

Table 3 Minimum Recommended Dynamic Brake Resistor Values ...22

PCM23000A Series

Section 1. Specifications

AC Line Voltage 115/230 VAC ± 10%, 50/60 Hz, single phase

DC Armature Voltage

with 115 VAC Line Voltage

with 230 VAC Line Voltage

0 - 90 VDC

0 - 180 VDC

Field Voltage

with 115 VAC Line Voltage

with 230 VAC Line Voltage

50 VDC (F1 to L1); 100 VDC (F1 to F2)

100 VDC (F1 to L1); 200 VDC (F1 to F2)

Maximum Field Current 1 ADC

Acceleraon & Deceleraon Time 1 second

Analog Input Range 0 - 10 VDC, 4 - 20 mA

Input Impedance (S1 to S2) 1K ohms

Form Factor 1.37 at base speed

Load Regulaon 1% base speed or beer

Speed Range 60:1

Vibraon 0.5G maximum (0 - 50 Hz)

0.1G maximum (> 50 Hz)

Safety Cercaons

CSA Cered Component, File # LR41380

Ambient Temperature Range

Chassis Drive

Cased Drive

10°C - 55°C

10°C - 40°C

Model

Maximum

Armature

Current (ADC)

HP Range

with 90 VDC

Motor

HP Range

with 180 VDC

Motor Enclosure

PCM23411A 1.5 1/20 - 1/8 1/10 - 1/4 NEMA 4X

PCM23001A

PCM23401D

10.0 1/8 - 1 1/4 - 2 Chassis

NEMA 4X

UL/cUL Recognized Equipment, File # E132235 (not PCM23411A)

PCM23000A Series

Section 2. Dimensions

Figure 1. PCM23001A Dimensions

ALL DIMENSIONS IN INCHES [MILLIMETERS]

2.30

[

]

6.90

[

175

]

6.30

[

160

]

4.40

[

112

]

0.70

[

]

.00

[

]

C516

R502

R531

D508

C501

R525

V502

T501

C502

C501

C502

SCR501

SW501

503

T502

D501

RSH

NAL INPU

L1 L2

MOV501

D506

115 230

SIG MAX SIG MIN MAX SPD MIN SPD TORQUE IR COMP

1 2 3 4 5

SO501

PCM23000A Series

Figure 2. PCM23401A and PCM23411A Dimensions

ALL DIMENSIONS IN INCHES [MILLIMETERS]

.22

[

]

6.90

[

175

]

6.30

[

160

]

[

249

]

.22

[

260

]

1.45

[

]

1.50

[

]

1.50

[

]

1.4

[36

]

[

178

]

[

]

[

]

4.7

[

121

]

[

140

]

THREE 0.88 [22] KNOCKOUTS

PCM23000A Series

Section 3. Installation

Do not install, rewire, or remove this control with input power

applied. Failure to heed this warning may result in re, explosion,

or serious injury. Make sure you read and understand the Safety

Precauons on page i before aempng to install this product.



WARNING!

• Drive components are sensitive to electrostatic discharge. Avoid

direct contact with the circuit board. Hold the drive by the heat sink

only.

• Protect the drive from dirt, moisture, and accidental contact.

• Provide sufficient room for access to the terminals and calibration

trim pots.

• Mount the drive away from heat sources. Operate the drive within

the specified ambient operating temperature range.

• Prevent loose connections by avoiding excessive vibration of the

drive.

• Mount the drive with its board in either a horizontal or vertical

plane. Four 0.19” (5 mm) wide slots in the heat sink accept #8 pan

head screws.

• The heat sink should be earth grounded. Use a star washer beneath

the head of at least one of the mounting screws to penetrate the

anodized surface and to reach bare metal.

Mounng

Chassis

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