MFZ Ovitor MDF Series User manual

Operating

Instructions

for

Roll-Up

Door

Operators

MDF

Roll-Up

Door

Operator

MDF

Rev.

0.0

–

Contents

General

safety

instructions

1. Contents 2

Key

symbols

3. Generalsafetyinstructions 2

4. Overviewof products 3

5. Installation 4

6. InitialOperation 6

Emergency

operation 13

8. Maintenance 15

9. Technicaldata 16

10.

Declarationof Conformity 31

Key

symbols

Danger

personal

injury!

The

safetyinstructionsmust

observed!

Warning!

Danger

property!

The

safetyinstructionsmust

observed!

Information

Specialinformation

Reference

to other

sources

information

–

Roll-Up

Door

Operator

MDF

Rev.

0.0

Guarantee

The

functionand safetyof theequipmentis onlyguaranteed

if thewarningand safetyinstructionsincludedin theseopera-

tinginstructionsareadheredto.

MFZ

Antriebe

GmbH

Co.KG

isnot liablefor

any

personal

injuryor

damage

topropertythat

occurs

resultofthe

warningand safetyinstructionsbeingdisregarded.

MFZ

does

not accept

any

liabilityor warrantyfor

damage

due

to the

use

of non-approved

spare

partsand

accessories.

Using

the

equipment

for

its

intended

purpose

Operatorsof the

MDF/MDFC

rangearedesignedexclusively

foropeningand closingroll-up doors,rollershuttergrillesand

springlessorweight-counterbalancedsectionaldoors.

Target

group

Onlyqualifiedand trainedspecialistsarepermittedto install

and servicetheoperator.Qualifiedand trainedprofessionals

fulfil thefollowingrequirements:

-knowledgeof thegeneraland specificsafetyand accident

preventionregulations,

-Knowledgeof therelevantregulations,

-trainedinthe

use

and careof appropriatesafetyequipment,

-Capableof recognisingthedangersassociatedwith

installation.

Onlyqualifiedand trainedelectricians

may

connectthe

operatorand carryout electricalmaintenance.

Qualifiedand trainedelectriciansfulfilthefollowing

requirements:

-knowledgeof thegeneraland specificsafetyand accident

preventionregulations,

-knowledgeof therelevantelectricalregulations,

-trainedinthe

use

and careof appropriatesafetyequipment,

-capableof recognisingthedangersassociatedwith

electricity.

Instructions

for

installation

and

connection

The

controlsmust

disconnectedfromtheelectricitysup-

plybeforecarryingout electricalworks.It must

ensured

thattheelectricitysupplyremainsdisconnectedduringthe

works.

-Localprotectiveregulationsmust

compliedwith.

-Mainscablesand controlcablesmust

laidseparately.

Overview

products

Regulations

and

bases

for

testing

For

connecting,programmingandservicing,thefollowing

regulationsmust

observed(thelistis not exhaustive).

Constructionproductstandards

13241-1(Productswithoutfire resistanceor

smoke

controlcharacteristics)

12445 (Safetyin

use

of poweroperateddoors-

Test

methods)

12453 (Safetyin

use

of poweroperateddoors-

Requirements)

12635 (Industrial,commercialandgaragedoorsand

gates-Installationand use.)

12978 (Safety

devices

forpoweroperateddoorsand

gates-Requirementsand testmethods)

Electromagneticcompatibility

55014-1(Radiodisturbance,householdappliances)

61000-3-2 (Disturbancesin supply

systems

harmoniccurrents)

61000-3-3 (Disturbancesin supply

systems

voltagefluctuations)

61000-6-2 (Electromagneticcompatibility

(EMC)

Part6-2:Genericstandards-Immunityforindustrial

environments)

61000-6-3 (Electromagneticcompatibility

(EMC)

Part6-3:Genericstandards-

Emission

standardfor

residential,commercialand light-industrialenvironments)

Machineryguidelines

60204-1(Safetyof machinery,electricalequipmentof

machines,part1: generalrequirements)

12100-1(Safetyof machinery.

Basic

concepts,general

principlesfordesign.

Basic

terminology,methodology)

Low

voltage

60335-1(Householdand similarelectricalappliances-

Safety)

60335-2-103 (Particularrequirementsfordrivesfor

gates,doorsand windows)

Professionalassociation(D)

BGR

232 (DirectiveforPower-drivenWindows,

Doors

and

Gates)

4.1

Safety

catch

device

safety

feature

The

MDF

roll-updooroperatoris

slip-on drivewithan

incorporatedsafetycatchdevice.

The

safetycatchdeviceis

entrainedload-freeandwear-free.

If thedriveunitfails,thesafetycatchdeviceisautomatically

triggered.

The

load

moved

theoperatoris thensmoothly

broughtto

standstillinthepositionconcerned.

The

power

transmissionbetweenthemotorand thedoor shaftis inter-

ruptedafterthedriveunitfails.

The

operatoris no longerusableafterthesafetycatchdevice

has

been

triggeredandmust

replaced.

The

safetycatchdeviceis distinguished

thefollowing

features:

-Protectionagainstwormshaftandwormgear failure

-Independentof therotational

speed

-Independentof thedirectionof rotation

Can

mountedin

any

position

-Unsusceptibleto vibrations

-Maintenance-free

-Self-controlling

-Excellentdampingpropertieswhensafetycatchdeviceis

triggered

4.2

Various

options

The

followingpackageoptionsareavailableforthe

MDF

operator:

MDF

05-10-15

MDF

05-14-12

MDF

05-10-15

MDF

05-14-12

MDF

20-22-12

MDF

20-15-17

MDF

20-15-12 100%

MDF

20-10-17 100%

MDF

20-22-12

MDF

20-15-17

MDF

20-15-12 100%

MDF

20-10-17 100%

Roll-Up

Door

Operator

MDF

Rev.

0.0

–

Overview

products

MDF

30-30-12

MDF

30-42-12

MDF

30-29-17

MDF

30-27-12 100%

MDF

30-19-17 100%

MDF

30-50-12

MDF

30-30-12

MDF

30-42-12

MDF

30-29-17

MDF

30-27-12 100%

MDF

30-19-17 100%

MDF

30-50-12

MDF

50-65-10

MDF

50-75-10

MDF

50-65-10

MDF

50-75-10

MDF

6-100-9

MDF

6-100-9

MDF

6-100-9100%

Installation

5.1

Preparation

Danger!

avoidinjury,thefollowingpointsmust

observed:

The

operatormust

installedfreeof

any

tension.

The

operatormustnot

move

on theshaft.

The

designand subsurfaceof allcomponents

must

suitablefortheforcesencountered.

Warning!

avoid

damage

totheoperatorand the

door,theoperatormustonly

fitted if

-theoperatoris undamaged,

-theambienttemperatureis-20

ºC

+60ºC.,

-thealtitudeof thelocation

does

not

exceed

1,000m,

suitableprotectiontype

has

been

selected.

☞

Beforeinstallation,

ensure

that

-theoperatoris not blocked,

-theoperator

has

been

newlypreparedafter

lengthy

-storageperiod,

-allconnections

have

been

carriedout correctly,

-thedirectionof rotationof thedrivemotoris correct,

-allmotorprotective

devices

areactive,

-no other

sources

of dangerexist,

-theinstallationsite

has

been

cordonedoffover

wide

area.

–

Roll-Up

Door

Operator

MDF

Rev.

0.0

5.2

Slip-on

assembly

Warning!

avoid

damage

totheoperatorand to

thedoor,theoperatormust

mounted

bracketwith

pendulumfootor

torquesupportbracket

thatitis vibration

dampened.

Information:

The

relevantinstructionsforthedoor must

observedwhenfitting theoperatorto the

door.

☞

Insertthefeather

key

(A)intotheshaft(B).

☞

Slidetheoperator

(C)

ontotheshaft(B).

☞

Slidethecounterbearing(D)ontotheshaft(B).

☞

Fix

theshaft(B)withtheoperator

(C)

and counter

bearing(D)to thebrackets(E).

Roll-Up

Door

Operator

MDF

Rev.

0.0

–

Installation

5.3

Installation

the

emergency

hand

chain

(only

for

operators

with

emergency

hand

chain)

Information:

ensure

thattheyworkcorrectly,thechain

linksmustnot

twisted.

Initial

Operation

6.1

Preparation

Warning!

avoid

damage

totheoperator,the

followingpointsmust

observed:

The

typesof cableand theirdiametersmust

selectedaccordingto currentregulations.

The

nominalcurrentsand thetypeof

connectionmustcorrespondto thoseon the

motortypeplate.

The

drivedetailsmustagreewiththe

connectedloads.

Information:

When

operatedwithelectroniccontrolunits,

thecorrespondingstart-up instructionsand

circuitdiagramsmust

compliedwith.

☞

Jointhe

ends

of the

emergency

hand chaintogetherwith

thechainconnectinglink.

Warning!

avoid

damage

totheoperatorand the

door,the

emergency

hand chainmust

secured

whilethedoor isoperatedelectrically.

–

Roll-Up

Door

Operator

MDF

Rev.

0.0

6.2

Connection

model

MDF

Open

the

operator

Danger!

avoidinjury,the

system

must

discon-

nectedfromthepowersupplyduringthe

cablingwork.

The

system

must

safeguard-

againstbeingunintentionallyswitchedon

againduringthework.

6.3

Connection

model

MDF

and

subsequent

models

Insert

the

cables

Danger!

avoidinjury,the

system

must

discon-

nectedfromthepowersupplyduringthe

cablingwork.

The

system

must

safeguard-

againstbeingunintentionallyswitchedon

againduringthework.

☞

Remove

thecoverfromtheoperator.

Attach

the

cable

☞

Insertthecablesetplugintothelimitswitchcircuitboard.

☞

Connectup theoperatoraccordingto theelectricalwiring

diagramsbelow.

☞

Screw

on thecablesetholdingplate.

☞

Inserttheplugintothecircuitboard.

☞

Connectup theoperatoraccordingto theelectricalwiring

diagramsbelow.

☞

Replace

thecoverovertheoperator.

Roll-Up

Door

Operator

MDF

Rev.

0.0

–

Initial

Operation

the

operator

400

star

connection

(standard,

pluggable)

The

motoris factory-wiredforconnectionto

400

mainssupplyin starconnection.

☞

Place

the

cap

on theoperator.

☞

Screw

the

cap

on tightly.

☞

Place

thecoveroverthecap.

☞

Screw

thecoveron tightly.

☞

Connectallthecablesrequired.

–

Roll-Up

Door

Operator

MDF

Rev.

0.0

Identification

wires

Red

Blue

White

Black

Brown

Green

Potential-freeconnection

OPEN

Potential-freeconnection

Switchoffsafetycircuit

Switchoff

OPEN

end position

Switchoff

CLOSED

end position

Internalsafetycircuit

Operator

Additionallimitswitch,

OPEN

(standardonlyfor

operatorswithoutintegratedcontrolunit)

Limitswitch,

OPEN

Safetylimitswitch,

OPEN

Safetylimitswitch,

CLOSED

Limitswitch,

CLOSED

Additionallimitswitch,

CLOSED

(standardonlyfor

operatorswithoutintegratedcontrolunit)

Safetylimitswitchfor

emergency

manualoperation

Thermal

overloadprotectionformotor

400

star

connection

OPEN

additionallimit

switch(standardonlyin

the

case

of operators

withoutintegratedcontrol

unit)

Limitswitch,

OPEN

Safetylimitswitch,

OPEN

Safetylimitswitch,

Limitswitch

CLOSED

additionallimit

switch(standardonly

in the

case

of operators

withoutintegratedcontrol

unit)

230

delta

connection

connecttheoperatorto

230

mainssupply,please

consultthemanufacturer.

Roll-Up

Door

Operator

MDF

Rev.

0.0

–

Initial

Operation

6.4

Manual

settings

for

model

MDF

The

locking

screw

(H)is

used

to lockthecorresponding

control

cam

in thedesiredposition.Fineradjustment

can

made

withthefineadjustment

screw

(G).

Set

the

CLOSED

end

position

Control

cam

foradditionallimitswitch,

OPEN

(green)

Control

cam

forlimitswitch,

OPEN

(green)

Control

cam

forsafetylimitswitch,

OPEN

(red)

Control

cam

forsafetylimitswitch,

CLOSED

(red)

Control

cam

forlimitswitch,

CLOSED

(white)

Control

cam

foradditionallimitswitch,

CLOSED

(white)

☞

Drivethedoor to the

CLOSED

end position.

☞

Set

thecontrol

cam

thatthe

CLOSED

limitswitch

(E)

actuated.

☞

Tightenthelocking

screw

(H).

The

CLOSED

safetylimitswitch(D)must

setin

such

way

thatit switchesimmediatelywhenthe

CLOSED

limitswitch

(E)

passed

over.

☞

Adjustthe

CLOSED

safetylimitswitch(D).

Set

the

OPEN

end

position

☞

Drivethedoor to the

OPEN

end position.

☞

Set

thecontrol

cam

thatthe

OPEN

limitswitch(B)is

actuated.

☞

Tightenthelocking

screw

(H).

The

OPEN

safetylimitswitch

(C)

must

setin

such

way

thatit switchesimmediatelywhenthe

OPEN

limitswitch(B)

passed

over.

☞

Adjustthe

OPEN

safetylimitswitch(C).

Fine

adjustment

screw

Locking

screw

Each

control

cam

has

locking

screw

(H)and

fineadjust-

ment

screw

(G).

–

Roll-Up

Door

Operator

MDF

Rev.

0.0

This manual suits for next models

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