Meritool POWERPUSH 5000 User manual

FORMNO.1060‐145_revFMeritoolLLC

POWERPUSH® 5000

INSTRUCTION MANUAL

POWER UNIT MODEL 5026-1

BEFOREUSINGTHEPOWERPUSH®5000,

READ,UNDERSTANDANDSAVEALLSAFETYINFORMATION

ANDINSTRUCTIONSINCLUDING:

●BATTERYANDCHARGERMANUAL

● POWERPUSH®5000INSTRUCTIONMANUAL

● INSTRUCTIONSPROVIDEDINMSDSORMANUFACTUREROFMATERIAL

BEINGDISPENSEDFROMCARTRIDGEORSAUSAGE

ALP Oz Part Number: 5026CG600

Distributed in Australia by

FORMNO.1060‐145_revFMeritoolLLC 1

THEWARRANTYISNULLANDVOIDIFTHETOOLHASBEENOPENEDORTAMPEREDWITH

BYANYONEOTHERTHANTHEDESIGNATEDSERVICEREPAIRCENTER.

Note:DonotoperatethePOWERPUSH®5000untilyouhavereadandcompletelyunderstandthe

safetyandoperationssectionsofthismanual.

GENERALSAFETYRULES–FORALLBATTERYOPERATEDTOOLS:

1. WARNING!READANDUNDERSTANDALLINSTRUCTIONS.

Failuretofollowallinstructionslistedbelowmayresultinelectricshock,fireand/orseriouspersonalinjury.

SAVETHESEINSTRUCTIONS

2. WORKAREA

2.1 Keepyourworkareacleanandwelllit.Clutteredbenchesanddarkareasinviteaccidents.

2.2 Donotoperatepowertoolsinexplosiveatmospheres,suchasinthepresenceofflammableliquids,gases,or

dust.Powertoolscreatesparkswhichmayignitethedustorfumes.

2.3 Keepbystanders,children,andvisitorsawaywhileoperatingapowertool.Distractionscancauseyoutolose

control.

3. ELECTRICALSAFETY

3.1 Donotabusethecord.Neverusethecordtocarrythetool.Keepcordawayfromheat,oil,sharpedges,or

movingparts.Replacedamagedcordsimmediately.Damagedcordsmaycreateafire.(Appliesonlytotools

withaseparablebatterypack,meaningthebatterypackisina separate enclosure from the tool and

connectedtothetoolbyacord.)

3.2 Abatteryoperatedtoolwithintegral batteries or a separate Batterypackmustberechargedonlywiththe

specifiedChargerfortheBattery.AChargerthatmaybesuitableforonetypeofBatterymaycreateariskof

firewhenusedwithanotherBattery.

3.3 UseBatteryoperatedtoolonlywithspecificallydesignatedBattery.UseofanyotherBatteriesmaycreatea

riskoffire.

POWERPUSH®5000

GENERALSAFETYRULES

FORMNO.1060‐145_revFMeritoolLLC 2

4. PERSONALSAFETY

4.1 WARNING ‐ This appliance can be used by children aged from 8 years and above and persons with

reducedphysical,sensoryormentalcapabilitiesorlackofexperienceandknowledgeiftheyhavebeengiven

supervisionorinstructionconcerninguseoftheapplianceinasafewayandunderstandthehazardsinvolved.

Children shall not play with the appliance. Cleaning and user maintenanceshallnotbemadebychildren

withoutsupervision.

4.2 Stay alert, watch what you are doing, and use common sense whenoperatingapowertool.Donotusea

powertoolwhiletiredorundertheinfluenceofdrugs,alcohol,ormedication.Amomentofinattentionwhile

operatingpowertoolsmayresultinseriouspersonalinjury.

4.3 Dressproperly.Donotwearlooseclothingorjewelry.Containlonghair.Keepyourhair,clothing,andgloves

awayfrommovingparts.Looseclothes,jewelry,orlonghaircanbecaughtinmovingparts.

4.4 Avoidaccidentalstarting.BesuretheVariableSpeedPowerTrigger is in the locked or off position before

inserting the Battery.  Carrying tools with your finger on the VariableSpeedPowerTriggerorinsertingthe

BatteryintoatoolwiththeVariableSpeedPowerTriggeroninvitesaccidents.

4.5 Remove any adjusting keys or wrenches before turning the tool on.  A wrench or a key left attached to a

rotatingpartofthetoolmayresultinpersonalinjury.

4.6 Donotoverreach.Keepproperfootingandbalanceatalltimes.Properfootingandbalanceenablebetter

controlofthetoolinunexpectedsituations.

4.7 Usesafetyequipment.Alwaysweareyeprotection.Dustmask,non‐skidsafetyshoes,hardhat,orhearing

protectionmustbeusedforappropriateconditions.

5. TOOLUSEANDCARE

5.1 Useclampsorotherpracticalwaystosecureandsupportthe workpiecetoastableplatform.Holdingthe

workbyhandoragainstyourbodyisunstableandmayleadtolossofcontrol.

5.2 Donotforcetool.Usethecorrecttoolforyourapplication.Thecorrecttoolwilldothejobbetterandsaferat

therateforwhichitwasdesigned.

5.3 DonotusetooliftheVariableSpeedPowerTriggerdoesnotturnitonoroff.Atoolthatcannotbecontrolled

withtheVariableSpeedPowerTriggerisdangerousandmustberepaired.

5.4 DisconnectBatteryfromtoolorplacetheVariableSpeedPowerTriggerinthelockedoroffposition before

makinganyadjustments,changingaccessories,orstoringthetool.Suchpreventativesafetymeasuresreduce

theriskofstartingthetoolaccidentally.

5.5 Storeidletoolsoutofthereachofchildrenandotheruntrainedpersons.Toolsaredangerousinthehandsof

untrainedusers.

5.6 WhenBatteryisnotinuse,keepitawayfromothermetalobjectslike:paperclip,coins,keys,nails,screws,or

other small metal objects that canmake a connection from one terminal to another.  Shorting the Battery

terminalstogethermaycausesparks,burns,orafire.

5.7 Maintaintoolswithcare.Keepcuttingtoolssharpandclean. Properlymaintainedtoolswithsharpcutting

edgearelesslikelytobindandareeasiertocontrol.

5.8 Checkformisalignmentorbindingofmovingparts,breakageofparts,andanyotherconditionthatmayaffect

thetool’soperation.Ifdamaged,havethetoolservicedbeforeusing.Manyaccidentsarecausedbypoorly

maintainedtools.

5.9 Useonlyaccessoriesthatarerecommendedbythemanufacturerforyour model.Accessoriesthat may be

suitableforonetoolmaycreateariskofinjurywhenusedforanothertool.

FORMNO.1060‐145_revFMeritoolLLC 3

6. SERVICE

6.1 Tool service must only be performed by qualified repair personnel.  Service or maintenance performed by

unqualifiedpersonnelmayresultinariskofinjury.

6.2 Whenservicingatool,useonlyidenticalreplacementparts.FollowinstructionsintheMaintenancesectionof

this manual.  Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of

shockorinjury.

ADDITIONALSAFETYRULES–FORPOWERPUSH®5000CORDLESSCAULKINGGUN

7. MATERIAL

7.1 Beforeusinganymaterial,besuretoread,understand,andfollowtheinstructionsofthemanufacturerofthat

material.ReadtheMSDS(MaterialSafetyDataSheet)suppliedbythemanufacturerofthematerialandall

writingonthematerialandthecontainerthoroughly.Materialmaynotdispenseproperlyifitisnotatthe

propertemperature.Materialmayposeahealthhazardwithoutadequateventilation.

7.2 DANGER!Donotusetodispenseanyflammableorexplosivematerial, any material that contains

petroleumdistillate(s),oranymaterialthatcannotbeusedsafelynearsparksornearelectricmotors.Donot

usethistool,oranyotherpowertool,ifanyphrasessuchas“Flammable”,“Explosive”,“Keepawayfromheat,

spark,andflame”,“Keepawayfromheat,spark,openflamesandanyignitionsource”,“PetroleumDistillate”,

“Distillates(Petroleum)”,“Disconnectelectricmotors”,etc.,appear.Thisproductcontainsanelectricmotor.

Allelectricmotorsgeneratesparksandmayignitevaporsfrommaterials.

8. CONDITIONOFTOOL

8.1 Donotusedamagedtools.Lockoutorclearlymark“DONOTUSE”untilrepaired.Manyaccidentsarecaused

bypoorlymaintainedtools.

8.2 Donotalterormodifytool.Anyalterationormodificationis a misuse and may result in a dangerous

condition.

9. MAINTENANCE

9.1 DonotdisassembletoolorBattery.Atconclusionofitsusefullife,removeBatteryfromtool.Withoutfurther

disassembly,returnBatteryintactforrecyclingand/ordiscardtoolintact.Disassemblyandreassemblymay

createanunsafecondition.

9.2 Donotadjustinternalcomponents.Thismaycauseanunsafecondition.

9.3 Useonlymildsoapforcleaning.Othercleaningagentssuchasgasoline,carbontetrachloride,ammonia,etc.,

maydamageplasticparts.Donotimmersedispenser,battery,orchargerinanyliquid,asthismaycause

damageandunsafeconditions.

9.4 AlwaysunplugChargerbeforecleaningandwhenitisnotinuse.Failuretodosomayresultinshockorfire.

10. OPERATION

10.1 WhenoperatingthePOWERPUSH®5000,usebothhands.Useofbothhandswillhelppreventdroppingthe

toolwhichcouldcausedamagetothetooloroperator.

10.2 Donotplacehand,finger,orotherforeignobjectsinfrontofPistonswhileBatteryisattached.Thiscould

resultininjurytooperator.

10.3 Donotuseanyattachments.Useofattachmentscouldcausepersonalinjuryordamagetotool.

10.4 DonotoperatewithoutPistonsattached.Thiswilldamagethecartridgeandmaybedangerous.

10.5 UseonlywithBatteriesof rated voltageandsametype. Higher voltages maycreatean electrical hazard.

OtherBatterytypesmayfallfromtool,creatingariskofpersonalinjury.

SPECIFICSAFETYRULESANDSYMBOLS

FORMNO.1060‐145_revFMeritoolLLC 4

DEFINITIONOFSYMBOLSWHICHMAYBEFOUNDONTHETOOL:

Danger,Warning DirectCurrent

KeepHandsandForeignObjectsClear WWatts

V Volts CE

A Amps cCSAus

WARNING‐Thisappliancecanbeusedbychildrenagedfrom8yearsandaboveandpersons

with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they

have been given supervision or instruction concerning use of the appliance in a safe way and

understand the hazards involved. Children shall not play with the appliance. Cleaning and user

maintenanceshallnotbemadebychildrenwithoutsupervision.

Figure1

1. CartridgePiston 7.VariableSpeedPowerTrigger

2. SausagePiston 8.ClutchTrigger

3. Rack 9.QuickThreadEndCap‐Aluminum

4. QuickThreadEndCap‐Aluminum 10. CartridgeHolder

5. RackHandle 11.SausageBarrel

6. SpeedControl(1isslowest,6isfastest)

FUNCTIONALDESCRIPTION

FORMNO.1060‐145_revFMeritoolLLC 5

1. RemoveandInstallBatteryPack(SeeFigure2):

ToremoveBattery,squeezebothreleasebuttonsandslidetheBatteryforward.

ToinsertBattery,slideBatteryfullyontothebaseofthehandle.

Figure2

2. InstallRack:

RemoveBattery,depressClutchTrigger;insertRackfromrearoftoolbywigglingandeasingitintoposition.Do

notpower theRackinto thetool,as damagemay occur.DepressClutchTriggerPushRackforward untilPiston

(SeeInstallPistonInstructionBelow)engagesthecartridgeorsausage.

Figure3

3. InstallCartridgeHolderorSausageBarrel:

Line up the Cartridge Holder or SausageBarreloverRack.Hold Quick Thread End Cap securely and screw

CartridgeHolderorSausageBarrelintoQuickThreadEndCapfully.

4. InstallPiston:

PushRackforwardandslidePistonoverit.Insertandtighten#2PhillipsscrewintoPiston.

5. DispenseMaterial:

InstallCartridgeorSausageMaterialintothetool,installBattery,andbegindispensing.

OPERATION

FORMNO.1060‐145_revFMeritoolLLC 6

WARNING–Keepallbodypartsandforeignobjectsoutsideofcartridgeholderatalltimes.Fingers

canbeinjuredifcaughtbetweenpistonandcartridgeholder.

6. StartingandStopping(Figure4):

Pull Variable Speed Power Trigger ‐ Figure 1 ‐ No. 7 (pulling trigger more will increase speed).  Adjust Variable

SpeedPowerTriggertoachievedesiredmaximumspeed.Tostopflow and relieve pressure, release Variable

SpeedPowerTrigger.Whendispensingiscompleted,releaseVariableSpeedPowerTrigger,pullClutchTrigger,

andpullRackfullyback.Removecartridgeorsausage.

NOTE – Tominimizethechanceofdamagetothecartridgeorsausage,the dispenser automatically adjusts its

outputforce.Youmayexperienceavariationinmotorspeedassociatedwiththisfunction.Ifdamageorblowby

occur,adjustthespeedcontroltoalowersetting.

WARNING–Toreduceriskofinjury,alwaysunplugtheChargerandremovetheBatteryfromtheCharger

orthetoolbeforeperforminganymaintenance.NeverdisassemblethetoolBatteryorCharger.Contacta

PowerPush® Service facility for all repairs.  The Battery must be removed from the tool before disposal.  All

batteriesshallbedisposedofsafelyinaccordancewithlocallawsandregulations.

1. AlwaysunplugChargerbeforecleaningandwhenitisnotinuse.

2. Frequentmaintenancecanprolongthelifeandsafetyofthetool.Everyyearorasnecessary(dependingon

usageoftool),returnittoaservicecentershownintheservicecentersectionofthismanualfor:

● Electricalandmechanicalinspecon

● Cleaningandlubricaon

● Tesngtoensurethattheelectricalandmechanicalsystemsareinproperoperaon.

3. If the POWERPUSH® 5000 is not running at full capacity, check to be sure that the Battery is fully

charged and that the contacts on the Battery and tool are both clean.  If they require maintenance, use

cautionandcleanwithaneraser.Ifyourtoolisstillnotoperating properly, return all parts including tool,

BatteryandChargertoaservicecentershownintheServiceCentersectionofthismanualforrepair.Service

ormaintenanceperformedbyunqualifiedpersonnelcouldresultininjuryordamage.

MAINTENANCE

FORMNO.1060‐145_revFMeritoolLLC 7

4. Keephandlesclean,dryandfreeofoilorgrease.Cleanwithmildsoapanddampcloth.Donotusesolvents

orcleaningagentsthatcandamagetool.

5. FollowcleaningandmaintenanceinstructionsinBatteryandChargermanual.

6. ApplylightcoatingoflightmachineoiltolubricateRackasneeded.

7. For internal lubrication and for all other maintenance/repairs, expect external cleaning and Battery

recharging,returntoqualifiedServiceCenter,distributor,ormanufacturer.

8. RecycleusedBatteries.Complywithalldisposalregulationsandlaws.

TheseaccessoriesarerecommendedforusewiththePOWERPUSH®5000:

BATTERY:

20VoltLithium‐IonBattery1P2.0A‐h(Partnumber1010‐018)

CHARGER:

120VoltACChargerNorthAmericaandJapan(Partnumber1020‐029‐US)

220VoltACChargerforEuropeanUnion(Partnumber1020‐029‐EU)

220VoltACChargerforUnitedKingdom(Partnumber1020‐029‐UK)

220VoltACChargerforAustralia(Partnumber1020‐029‐AU)

PISTON:

PatentedPowerPiston™(Partnumber1040‐137)forusewithClearBarrel‐400&600ml

CARTRIDGEKIT:

10oz.kitincludesCartridgeHolder,Piston,QuickThreadEndCap,Rack,RackHandle,andScrews(Part

number5510‐10)

CLEARBARRELKITS:

400ml kit includes Clear Barrel, (2) PowerPiston™, Rack, Rack Handle, Quick Thread End Cap, and

Screws(Partnumber5510‐400)

600ml kit includes Clear Barrel, (2) PowerPiston™, Rack, Rack Handle, Quick Thread End Cap, and

Screws(Partnumber5510‐600)

ACCESSORIES

FORMNO.1060‐145_revFMeritoolLLC 8

ALP Oz Auto Moulds Pty Ltd

Email [email protected]



THEWARRANTYISNULLANDVOIDIFTHETOOLHASBEENOPENEDORTAMPEREDWITHBYANYONEOTHER

THANTHEDESIGNATEDFACTORYSERVICECENTER.

Thewarrantycoversthecostofpartsforrepairingdefectsinworkmanship and materials.  All repairs will be

completedattheFactoryServiceCenter.PurchaserisresponsibleforshippingcoststotheFactoryServiceCenter.

Thewarrantyisvalidforuptooneyearfromthedateofpurchase.

AUSTRALIAN DISTRIBUTOR

WARRANTY

HALLAM BRANCH:

26 Apollo Drive

Hallam VIC 3803

Australia

Phone 03 9703 1522

BENDIGO BRANCH:

1b Wood Street

Bendigo VIC 3550

Australia

Phone 03 5443 1755

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