MECNOSUD IM Series User manual

SPIRAL MIXER MODEL IM
OPERATING MANUAL


SUMMARY
CHAPTER 1 GENERAL INFORMATION................................................................................ 26
CHAPTER 2 INSTALLATION................................................................................................. 33
CHAPTER 3 FUNCTIONING.................................................................................................. 35
CHAPTER 4 USAGE ............................................................................................................. 38
CHAPTER 5 MAINTENANCE ............................................................................................... 41
CHAPTER 6 DEMOLITION OF THE MACHINE...................................................................... 43
CHAPTER 7 AFTER SALE SERVICE ...................................................................................... 44
25
ENGLISH
Prefix
This m nu l is specific lly for the inst ll tion, use nd m inten nce of spir l mixers. So you re ble to use the product
in the best w y. It is import nt th t the m nu l is kept in good condition nd should st y with the m chine t lltimes,
including s le to nother person, for security in the use of the m chine.
The m nuf cturer is not under ny oblig tion to notify of ny further modific tion of the product.
All rights of this document re reserved nd no ltern tion or reproductions c n be m de without permission of the
m nuf cturer.
The following symbols re incluted to better stress some p ss ges:
WARNING:
in icates hazar s that may cause serious amages; attention is require .
INFORMATION:
in icates particularly important technical information.

26
SPIRAL MIXER - IM SERIES Operating manual Edition 04-09
CHAPTER 1 GENERAL IN ORMATION
1.1 Warranty
Guaranteed for 2 years from date of purchase. The date must be stamped on the guarantee on
the date of purchase. Parts of the machine found to be a production defect exept electrical
components or parts worn out, will be changed and serviced free by us in our firm but only ex our
factory within this period. Delivery expences and costs of labour are excluded from the warranty.
The warranty will not be valid when the damage is due to: transportation, mistaken or insufficient
maintenance, unskilled operators, damaging, repairs made by unauthorized personnel, non-
observance of the instructions of the manual.
All reimbursements from the manufacturer are excluded for direct or indirect damages caused in
the time the machine is inactive for the following reasons: breakdown, waiting to be repaired, or
anyway the nonpresence of the machine.
1.2 Characteristics of the machine
The mixers in the models with fixed top and bowl or with raising top and removable bowl were
made with the intention for food usage only, to mix doughs made by cereal flours, for the prevalent
use in: pizza-restaurant, bread and bakery shops.
Every mixer (PICT. 1) is composed of:
· A steel structure protected by a heat resistant varnish.
· The bowl, the spiral, the central doughbreaker and the protection grate are all in stainless steel.
· Chain drive with oilbath gearmotor.
· The moving parts are on ball bearing.
· Type feet (from models IM 5 and IM 8), set of wheels (for models from IM 12 to IM 44), type feet
in stainless steel and wheels in nylon (for IM 60)
· Operation with single-phase or threephase motor, one speed; on request: threephase motor with
two speeds and timer (apart from models IM 5 and IM 8).
· Electric circuit fed by a cable to the network to which are connected at low tension (24V) the
control devices to start, to stop, and of the safety devices. Among these l'internal blocking of the
moving parts activated by the movement of the mobile protection of the pan.
ENGLISH

27
ENGLISH
PICT. 1
IM 5; IM 8
B
AC
IM 12; IM 18; IM 25; IM 38; IM 44
B
AC
IM 12A; IM 18A; IM 25A;
IM 38A; IM 44A
AC
B

28
SPIRAL MIXER - IM SERIES Operating manual Edition 04-09
1.3 Technical characteristics
ENGLISH
LIFTA LE HEAD AND EXTRACTI LE STEEL OWL
Kg Kg Lt Kw A C Kg
FIXED HEAD AND FIXED STEEL OWL
mm
IM 5M
IM 5T
IM 8M
IM 8T
IM 12M
IM 12T
IM 12D
IM 18M
IM 18T
IM 18D
IM 25M
IM 25T
IM 25D
IM 38M
IM 38T
IM 38D
IM 44M
IM 44T
IM 44D
IM 60M
IM 60T
IM 60D
IM 12AM
IM 12AT
IM 12AD
IM 18AM
IM 18AT
IM 18AD
IM 25AM
IM 25AT
IM 25AD
IM 38AM
IM 38AT
IM 38AD
IM 44AM
IM 44AT
IM 44AD
5
5
8
8
12
12
12
18
18
18
25
25
25
38
38
38
44
44
44
60
60
60
12
12
12
18
18
18
25
25
25
38
38
38
44
44
44
3
3
5
5
8
8
8
12
12
12
17
17
17
25
25
25
30
30
30
40
40
40
8
8
8
12
12
12
17
17
17
25
25
25
30
30
30
7
7
10
10
15
15
15
20
20
20
33
33
33
40
40
40
50
50
50
75
75
75
15
15
15
20
20
20
33
33
33
40
40
40
50
50
50
0,37
0,37
0,37
0,37
0,9
0,75
0,6/0,8
0,9
0,75
0,6/0,8
1,1
1,1
1/1,4
1,5
1,5
1,5/2,2
1,5
1,5
1,5/2,2
2,6
2,6
2,6/3,4
0,9
0,75
0,6/0,8
0,9
0,75
0,6/0,8
1,1
1,1
1/1,4
1,5
1,5
1,5/2,2
1,5
1,5
1,5/2,2
230/50
400/50/3
230/50
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
230/50
400/50/3
400/50/3
540 x 260 x 527
540 x 260 x 527
550 x 280 x 555
550 x 280 x 555
675 x 350 x 690
675 x 350 x 690
675 x 350 x 690
697 x 390 x 690
697 x 390 x 690
697 x 390 x 690
762 x 430 x 770
762 x 430 x 770
762 x 430 x 770
818 x 480 x 770
818 x 480 x 770
818 x 480 x 770
842 x 530 x 770
842 x 530 x 770
842 x 530 x 770
1020 x 575 x 1010
1020 x 575 x 1010
1020 x 575 x 1010
690 x 350 x 690
690 x 350 x 690
690 x 350 x 690
715 x 390 x 690
715 x 390 x 690
715 x 390 x 690
780 x 430 x 770
780 x 430 x 770
780 x 430 x 770
838 x 480 x 770
838 x 480 x 770
838 x 480 x 770
878 x 530 x 770
878 x 530 x 770
878 x 530 x 770
33
33
36
36
60
60
60
65
65
65
95
95
95
105
105
105
110
110
110
250
250
250
80
80
80
85
85
85
115
115
115
130
130
130
140
140
140
237 x 160
237 x 160
260 x 200
260 x 200
317 x 210
317 x 210
317 x 210
360 x 210
360 x 210
360 x 210
400 x 260
400 x 260
400 x 260
452 x 260
452 x 260
452 x 260
500 x 270
500 x 270
500 x 270
550 x 370
550 x 370
550 x 370
317 x 210
317 x 210
317 x 210
360 x 210
360 x 210
360 x 210
400 x 260
400 x 260
400 x 260
452 x 260
452 x 260
452 x 260
500 x 270
500 x 270
500 x 270
M= Single-phase Motor T= Three-phase Motor D= Three-phase Motor 2 speeds
Model Kneading capacity Flour capacity owl volume Motor power Volt Dimensions mm Weightowl dimension

1.4 Electrical schemes
29
ENGLISH
SINGLE-PHASE CONNECTION IM -8 M
TM
N
L
F500mA
F
TM
2,5VA
START
RL1
1
M
RP1 RP2
+
-
B
Led
C
MC1
START
RL1 RP1 RP2
+
-
1
M
UV
L
1
L
2
LINE
GND
BRL2
STOP
CLED
RP1
RP2
F500mA
RL2
STOP
R2
MC2
SINGLE-PHASE CONNECTION IM 12-18-2 -38-44 M
L
N
Q15
L2 L3
LINE
123
T1K18M
1-
1-
PE
F500mA
M15
1
MC
T
14 9
PT
8 7 10 11
F17
START-STOP
12
13
PE
N
L
Q15
1
M15
K18M
L
N
1
3 2
230V
F500mA
F17
T1
8VA
24V
(14)
(13)
PT
(12)
(11)
T
MC (10)
(7)
STOP
START
(8)
13
14
K18M
(9)
A1
A2
K18M

30
SPIRAL MIXER - IM SERIES Operating manual Edition 04-09
ENGLISH
THREE-PHASE CONNECTION IM 12-18-25-38-44-60 T
PE
L1
A2
18M
A1
(9)
18M
14
13
(13)
(11)
(12)
(10)
(7)
(8)
START
STOP
MC
T
PT
(14)
F500mA
F17
MC
24V
8VA
T16
230V/400V
23
1
18M
L1
PE
Q15
M15
3
18M T16
13
12
START-STOP
F17
111078
PT
914
T
3
M15
F500mA
1-
1- 321
LINE
L3L2
Q15
L2
L3
L1
L2
L3 L3
L2
L1
THREE-PHASE CONNECTION 2 VEL. IM 12-18-25-38-44-60 D
230V/40
L1
L2
L3L3
L2
L1
3
L1
L1
L2
L3
PE
LINE
Q15
L2 L3 123
1-
1-
F500mA
M15
T
14 9
PT
8 7 10 11
F17
START-STOP
12
13
T1618M
Q15
PE
18M
1
32
T16
8VA
24V
MC
F17
F500mA
(14)
PT
T
MC
STOP
START
(8)
(7)
(10)
(12)
(11)
(13)
13
14
18M
(9)
A1
18M
A2
COMM
M15
3
COMM

31
1.5 Operating area
In normal working conditions and to have the best exploration of the potentiality of the machine,
the operator needs the area represented in PICT. 2.
1.6 Security indications
lthough the machine is built in conformity to the required security rules regarding electrical,
mechanical and hygienic regulation it can be dangerous if:
· Used in case and condition different to those described by the manufacturer.
· Manomission of the protection and of the safety devices.
· Innattention to the instruction of: Installation - Functioning - Usage - Maintenence.
INFORMATIONS
Insta ation and maintenence have to be done by qua ified personne authorized by the
manufacturer who is not responsab e for any mistaken insta ation or manomission.
ENGLISH
E ectrica schemes
SINGLE-PH SE
ND THREE-PH SE CONNECTION
IG = General switch
T16 = Transformer
F17 = Fuse
PT = Thermoproction of the engine
FC = Safety photocell
MC = Safety limit switch
STOP = Stop button
ST RT = Operating button
K18M = Contactor
LI = Operating light
M = Engine
PICT. 2
mt 1,5
mt 2

32
SPIRAL MIXER - IM SERIES Operating manual Edition 04-09
ENGLISH
1.7 Security indications
INFORMATION
Carefully read t e instruction before using t e mac ine.
WARNING
T e avoid dangerous condition and/or possible injuries caused from: electric current, mec anical
parts, fire or ygienical problems, you must follow t e security indications step by step.
A) Keep in order your working area. Disorder can cause dangerous accidents.
B) Consider environmental conditions. Do not use t e mac ine in umid, wet or nadly
lit environments, close to inflamable liquids or gas.
C) Keep away from c ildren and non aut orized personnel. Do not permit t em to go
near t e mac ine or t e working area.
D) Only utilize t e mac ine wit t e correct voltage. Normal usage gives better results.
E) Dress in adequate way. Do not wear anging clot es or any items w ic can be caug t
in t e mac ine. Use non-slip s oes. For ygiene and safety keep your air tied back and
wear protective gloves.
F) Protect t e cable. Do not pull t e cable to extract t e plug. Do not leave t e cable
near ig temperatures, s arp objects, water or solvents.
G) Avoid insecure positions. Find t e best surface to ensure t e mac ine is balanced.
F) Always pay maximum attention. Do not be distracted w en using t e mac ine.
I) Take t e plug out. W en t e mac ine is not in use, before cleaning, maintenance
and moving it.
L) Do not use furt er extensions.
M) C eck t at t e mac ine is not damaged. Before using t e mac ine carefully c eck
t at all security devices are working. C eck t at: t e mobile parts are not blocked,
t ere are not any parts damaged, all t e parts ave been set up correctly and all t e
conditions t at could influence t e regular functioning of t e mac ine
are in working order.
N) Repairing t e mac ine by qualified personnel. T e repairs can only be done by qualified
people, using original spare parts. T e non- compliance wit t ese rules can represent
danger for t e user.
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