Maytag JENN-AIR User manual

SAFETY PRECAUTIONS

THIS

MANUAL,

WELL AS THE INFORMATION CONTAINED

IT, IS TO

USED ONLY BY AMAYTAG AUTHORIZED SERVICE TECHNICIAN FAMILIAR WITH

AND

KNOWLEDGEABLE OF

PROPER

SAFETY AND SERVICING PROCEDURES

AND

POSSESSING HIGH QUALITY TESTING EQUIPMENT ASSOCIATED WITH

MICROWAVE, GAS,

AND

ELECTRICAL APPLIANCE REPAIR.

ALL

INDIVIDUALS

WHO

ATTEMPT REPAIRS BY IMPROPER

MEANS

ADJUST-

MENTS, SUBJECTTHEMSELVES AND OTHERS TO THE RISK

SERIOUS

FATAL

INJUR~

USE

ONLYGENUINE MAYTAG APPROVED FACTORYREPLACEMENTCOMPO-

NENTS.

INTRODUCTION

The

information

presented in this manual is printed in aloose

format

and is

divided

into

sections relating

ageneral

group

components and/or service procedures. Each

section is

further

subdivided

describe aparticular

component

service procedure.

Anything

aunique nature concerning these models has been detailed and labeled

such in

the

manual.

The

subdividing

the

subject matter, plus the loose leaf

form

will

facilitate the updat-

ing

ofthe

manual

new

revised components are added

new

models

are intro-

duced.

Each page

the

manual

will

be identified in the

lower

right-hand corner, and

new

revised pages are published, the manual can easily be updated

following

the file

instructions on

the

cover

letter

the supplement.

The service manual is avaluable

tool

and care should be taken

keep

date

prompt

and

proper

filing

subsequent pages

they

are used.

MODELS COVERED IN THIS MANUAL

JW1000

JW2000

JW3000

INTRODUCTION

CONTENTS

SECTION 1. INSTALLATION

1-1

PRE-INSTALLATION REQUIREMENT

1-1

Water

Supply

Requirements

1-1

Drain Requirements

1-1

Electrical Requirements

1-2

INSTALLATION PROCEDURE

1-2

SECTION

OUTLINE

MECHANICAL OPERATION

2-1

CLUTCH

ASSEMBLy

2-1

AGITATION 2-2

SPIN 2-2

SECTION 3. CABINET ASSEMBLY COMPONENTS

3-1

CABINET BODY ASSEMBLY

3-1

Front Panel

3-1

Rear Access Panel

3-2

TOP

ASSEMBLy

3-3

DOOR

ASSEMBLy

3-4

CONTROL PANEL ASSEMBLY 3-4

Disassembly 3-4

BASE

ASSEMBLy

3-7

STABILIZER ASSEMBLY 3-8

SECTION

WATER RELATED COMPONENTS

4-1

WATER MIXING VALVE 4-2

WATER INLET FLUME 4-3

AIR BELL 4-3

HOSES 4-3

TUB TOP 4-4

AGITATOR 4-4

SPIN BASKET 4-5

OUTER TUB ASSEMBLY 4-5

PUMP ASSEMBLY 4-6

SECTION

SUSPENSION SYSTEM

5-1

SUSPENSION HOUSING ,

5-2

TUB BRACES

5-2

SUSPENSION SPRINGS 5-2

SECTION 6. TRANSMISSION AND

COMPONENTS

6-1

CENTER POST ASSEMBLY 6-2

BEARING

AND

SEAL HOUSING

6-2

TUB SEAL 6-2

SPIN BEARING 6-5

DRIVE PULLEY

AND

CAMS

6-5

BRAKE

ASSEMBLy

6-9

BASKET DRIVE TUBE

AND

COVER

ASSEMBLy

6-10

AGITATOR DRIVE

SHAFT

AND

LINKAGE

ASSEMBLy

6-10

CRANK GEAR 6-11

CLUSTER GEAR 6-11

CLUTCH ASSEMBLY 6-11

TRANSMISSION HOUSING

ASSEMBLy

6-14

Oil Seal Replacement 6-14

LOWER BEARING ASSEMBLY 6-14

DIAGNOSING TRANSMISSION PROBLEMS 6-16

Knocking Noise 6-16

Whining Noise

Agitation 6-16

Oil Leaks 6-16

Slow

Spin Speed 6-16

OIL REQUIREMENTS 6-19

SECTION

ELECTRICAL COMPONENTS AND TESTING 7·1

TIMER

7-1

TIMER SEQUENCE CHART 7-2

MOTOR 7-3

MOTOR SWITCH 7-3

MOTOR

MOUNTING

7-6

MOTOR CIRCUIT TESTING 7-7

Overload Protector 7-7

Motor

Switch 7-8

Motor

7-8

WATER MIXING VALVE 7-8

WATER LEVEL SWITCH 7-9

SELECTOR SWITCHES 7-11

SAFETY SPIN SWITCH 7-11

SECTION

SCHEMATIC DIAGRAM

8·1

SECTION

TROUBLESHOOTING 9·1

SECTION 10. ELECTRONIC CONTROL MODEL 10·1

OPERATING INSTRUCTIONS 10-1

CYCLE DESCRIPTION 10-2

CONTROL SHIELD

AND

ELECTRONIC

ASSEMBLy

:10-3

CONTROL PANEL DISASSEMBLY 10-4

SCHEMATIC DIAGRAM 10-6

TESTING THE ELECTRONIC CONTROL 10-9

WATER LEVEL SWITCH 10-9

WATER LEVEL SWITCH OPERATION 10-10

TESTING THE WATER LEVEL SWITCH 10-10

Maytag

Corporation Contents

SAFETY NOTES

PRECAUTIONS TO

OBSERVED

BEFORE

AND DURING SERVICING TO AVOID

POSSIBLE EXPOSURE TO EXCESSIVE DANGER AND ELECTRICAL SHOCK:

Disconnect electrical

supply

before servicing machine.

electricity

is required

for

test:

(A) First, disconnect electrical supply;

(B) Second, make any connections

adjustments

required

for

the

test;

(D) Fourth,

perform

the

test.

service is required, disconnect electrical

supply

before servicing machine.

Please use caution

when

servicing

the

machine

with

the

front

panel

removed because

there

is danger

injury

due

potential

contact

with

spinning

transmission.

Please use caution

when

servicing

the

machine

with

the

front

panel

removed because

there

is danger

injury

due

contact

with

potential"pinch

point"

between

the

turned

edge

the

transmission

cover and

the

tub

support

flange.

SAFETY

NOTES

SPECIFICATIONS

WASHER WEIGHT

Shipping

-185

pounds

approximately

Operating -160

pounds

approximately

DIMENSIONS

Width

27"

Depth 27"

Height

top

cabinet

353/4"

Height

top

control

panel

431/16"

Height

with

door

open (front

rear

opening

door)

531/2"

FINISH

Cabinet Top -

powdered

paint

Clothes

Door

powdered

paint

Outer

Tub -

constructed

entirely

polypropylene

Basket -

polypropylene

Cabinet -baked enamel

Base and

other

finished

parts -baked

primer

CAPACITY

pounds

clothes (dry weight)

DRAIN HEIGHT

inch

minimum

inch

minimum

MOTOR

3/4

H.P.,

reversible, 115 volt, 60 cycle A.C.

TRANSMISSION

Linkage

type,

incorporating

reduction gears and

reciprocating levers

Setting

Gallons

*Depth

Inches

*Basket

Perforations

Low

10.5

31/2"

Medium

14.1

81/2"

High 19.5

11"

Super 23.3 131/2" 91/4"

*Allowable

variations are

plus

minus

1/2 inch.

AGITATOR SPEED

Regular Cycle

Slow

(Fine Wash) Cycle

SPIN

SPEED

Regular Cycle

Slow

(Fine Wash) Cycle

69.5 Oscillations per

minute

45 Oscillations per

minute

600

R.P.M.

400

R.P.M.

TABLE 0-1. AMPERAGE CHART

WATER

CYCLE LEVEL *AMPS

Agitate-Regular Full Tub 10.4

Agitate-Slow

Full Tub 7.6

Agitate-Regular

Dry

Tub 7.5

Spin-Regular Dry Tub 10.2

Spin-Slow

Dry Tub 7.6

t-'ump Uut-Hegular

rull

IUb

1U.~

Pump

Out-Slow

t-ull tub 8.0

TABLE 0-2. RESISTANCE CHART

*RESISTANCE

COMPONENTS (OHMS)

Timer

Motor

2360

Mixing

Valve

Cold

Solenoid

853

Hot

Solenoid 867

Drive

Motor

High

Speed 1.3

Low

Speed 2.3

::start

;:S.l

These

values

can

vary

slightly.

16007667

TABLE 0-2. RESISTANCE CHART

*WATTAGE

CYCLE RANGE

Agitate-Regular

Full Tub

610-640/670

(MAX.)

Agitate-Slow

Full Tub

370-400/420

(MAX.)

Agitate-Regular

Dry

Tub

460-470/480

(MAX.)

Agitate-Slow

Dry Tub

350-360/370

(MAX.)

Pump Out-Regular 760

Pump Out-Slow 510

Spin-Regular

Full Tub 460

Spin-Slow

Full Tub 340

These

will vary

with

washer

load

and

line

voltage.

SPECIFICATIONS

viii

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