Masterbuilt 20040712 Guide

MASTERBUILT

ASSEMBLY, CARE & USE MANUAL

WARNING & SAFETY INFORMATION

MODEL 20040712 SMALL BARREL GRILL WITH FIREBOX

THIS PRODUCT IS FOR OUTDOOR USE ONLY

€)

€o

Tools required for assembly: Adjustable Wrench, Phillips Head Screwdriver.

,/_, CARBON MONOXIDE HAZARD ..... /:/!"_ WARNING ;_!t

Burning charcoal gives off carbon

monoxide, which has no odor and can

cause death.

DO NOT burn charcoal inside homes,

vehicles, tents, garages or any enclosed

areas.

Use only outdoors where it is well

ventilated.

This manual contains important

_n ofo_tTon_necessary for the-pl-operand--

safe use of this grill.

Read and follow all warnings and

instructions before using grill and

during use.

Keep it for future reference.

iFailure to follow these warnings and instructions pfoper[y could result in fire or explosion, which could cause

property damage, personal injury, or death.

GENERAL WARNING AND SAFETY INFORMATION _

• Keep a fire extinguisher accessible at all times while operating grill

• Never leave gdll unattended while in use.

• Never use inside an enclosed area such as a paEio, garage, building or {ent.

•Never use Inside a vehicle, not even a recreational vehicle such as amotorhome, camper, or truck bed.

•Never operate this grill under any overhead construction such as roof coverings, carports, awnings or overhangs.

•Maintain a minimum distance of 10 ft. (3m) from all structures.

•Keep area clear of all combust=ble materials such as wood, dry plants, grass, brush, paper or canvas.

Never operate this grill within 25 ft. 17.5m1 of flammable liquids.

- Never operate this grill within 10 if_ (3m) of a gas cylinder.

•Never use this grill as a heater (READ CARBON MONOXIDE HAZARD).

•Use this grill only on a stable, level surface to prevent tipping.

• Use on non-combustible surfaces such as dirt, concrete, br=ck or rock

•Keep children and pets away from grill at all times. Do not allow children to use grill

•Only use charcoal lighting fluid. Never use gasoline, a[cohol or other highly votatt[e flutds to [gntte charcoal.

These fluids can explode causing injury or death.

•Gr][I is HOT while in use and will remain HOT for apedod of time afterwards. Do not touch any part of the grill

without wearing protective gloves.

•Never move gdl[ when in use. Allow grill to cool comp[etsly before moving or storing.

•Never leave HOT coals or ashes unattended.

•Do not stoz'e gd[I wtth HOT ashes or charcoal inside grill. Store on|y when fire Is completely out and all surfaces

are cold.

•Dispose of cold ashes by placing them in aluminum fez[, soaking with water and discarding in a non-combustible

contalner.

•Accessory attachments not supplied by Masterbui[t Outdoor Products© are not recommended.

•Never use this product fox"anything other than its Intended purpose. This grill is not for commercial use.

_|waye use_hls grlJJit) accordance with all appJicab]e Iocal, state and tederaJ era codes.

Combustion by-product produced when using this product contains

chemicals known to the State of California to cause birth defects,

other reproductive harm, or cancer,

The materials used in this product may contain lead achemical known to the State of

California to cause birth defects and other reproductive harm.

GrdlLid

2 1 Warming Rack

3 2 Cooking Grate

4. t Charcoal Grate

5 1 Grill Body

6 1 Air Damper

7 2 Leg Connector

8a 1 Leg Bracket

Leg Bracket w/

8b 1 Ftrebox Mount

9 2 Short Axle Leg

10 2 Long Stationary Leg

11 1 Storage Shelf

12 1 Axle

13 2 Wheel

14 2 Side Shelf Bracket

15 1 Side Shelf

t6 1 Smoke Stack

Temperature Gauge

47 1 (wffl_ RetUrner Clip)_

18 2 Lid Handle

DO NOT RETURN TO RETAILER

For AssemblyAssistance, Missing or Damaged Parts

Call" MASTERBUILT Custome[ Sen,'lca at

14_00-489-158I, Please have Model Number and Serial

Number availabfe when cal[mg

These numbers are located on sliver label off back of unit

Lid Handle

Firebox Top wtLid 23

Firebox Base 24

Access Door wtAir 25

Damper

Firebox Charcoal Grate

Firebox Cooking Grate

Firebox Lid Stop

Grate Lifting Tool

(A)

M6x 12

_:'ht_l_ps=HeadScrew

Qty-25

(e) (C}

M6 M6x45

He:<Flange Nut Philhps Head Screw

Q_-25 Qt_14

`1 G

(D) (E)

M6x60 M6

Phtf_pa Head Screw Lock Nut

Qty-2 Qty-5

(F) (G} (H) (I) {J|

M6 M6 M6

Cardage Bolt Flat Washer Lock V'_sher Cotter Cl_p Axle Cap

Qty-2 Qty--4 Q[y-4 Q_-2 Qty-2

DO NOT RETURN TO RETAILER For Assembly Assistance, M=ss_n9 or Damaged Parts

Call MASTERBUILT Customer Servtce at 1-800-499-1591

PEease have Model Number and Senal Number available when calling_

These numbers are located on stiver label on back of umt.

l_'.'lzlII_e]l _-'_o] _l]_iJ_tl_Ilii:4_ I_[_

Lid Ktt

Warming Rack Kit

Cooking Grate

Charcoal Grate

Grill Body Kit

Air Damper Kit

Leg Connecter Tube Kit

Leg 8racket Kit

Leg Bracket wl F_rebox Mount K_t

Axle Leg Kit

Stationa_ Leg I<Jt

Lower Shelf

Axle Kit

W'aeel _t

Side She;f Support Kit

Side Shelf Kit

Smoke Stack KJt

Temperature Gauge Kit

Lid Haedle Kit

F_rebox Lid Kit

Ftrebox Base Kit

Access Dear Kit

Firebox Charcoal Grate

F_rebox Cooking Grate

Firebox Dd Stop Kit

Grate Lifting Tool

Firebox A_r Damper Kit

Axle Caps

Hardware Bag

Instruction Manual

9904110013

99O41O0O55

9004100079

9004100080

9904110014

990050018

9904100050

9904100051

9904110017

9904100046

9994100049

9004100077

9904100053

9904100054

9904100052

9904100047

9904110015

9904100056

9904090029

9904110016

99o4io0oa2

9904100034

9004100902

9084100003

9904100073

906080024

9904100035

906050025

9904110012

9804110005

Before assembty read

instructions carefully.

This unit is heavy. Do not

assemble without assistance,

Tools needed for assembly:

Adjustable Wrench

Phillips Head Screwdriver

Assemble grill on a clean, flat

surtace.

CAUTION: Use caution during the

assembly process.

Some components are heavy.

STEP 1

Pay close attention when

assembling grili legs. R=ghtlegs

are shorter.

Insert right sho,'l leg (9) and left long

stationary leg (lg) into leg connector

(7) as shown.

Repeat step _ to assemble second set

of legs.

STEP 2

Steps 2-3 require assistance, Get a

hetpe_

Insert storage shelf (11) into holes of

assembted gd, legs as shown

STORAGE SHELF

INSERTION HOLE

STEP 3

Attach leg bracket w/firebox moL_nt

(Sb) to right short legs (9) as shown

using phdIips head screws (C) and

_'_-_-_ hex flange nuts (B)

|Do not fully tighten screws at this

STEP 4

Insert ayJe (12) through heles en

shod. right ;egs (9). SHde wheel (13)

onto axle and secure using cotter clip

(I), Snap axle cap (J) onto end of

wheel assembly as shown.

Repeat step on opposite side for

remaining wheel.

DO not fulty tighten screws at this

time.

STEP 5

Place grill body (5) onto assembled

legs with holes for gnlJ lid to the back

Tightly secure gnll body to leg

connectors (7) using phillips head

screws (C) and hex flange nuts (B).

Do not fully tighten screws at this

time_

%STEP 6

Note: Do not over tighten, A_r

damper shou[d move freely.

Attach air damper (6) to body (5)

using phllhps head screw [A) and

lock nut [E) as shown,

STEP 7

Note: PositiOn brackets so sharper

angled end (Fig. A) is used to

connect to Jag connector.

Attach side she_f suppod brackets

(14) to side shelf (15) using ph_lhps

head screws (A)

Do not fully tighten at this time.

STEP 8a

Step 8 requires ass|stance.

Get a helper'!

Ahgn holes on assembled stde shelf

(15) with holes on grill body (5) as

shown.

Insert phtlhps head screw (A) through

holes on body (5) rote s|de shelf (15)

Secure usmg hex flange nuts (B)_

STEP 8b

Attach shelf support brackets (14) to

tap holes m Ieg connector C7) as shown

using phiflfps head screw_(C). Secure

using hex flange nuts (B).

Tighten all screws at this time.

STEP 9

Step 9 requires assistance.

Get a helped

Align grill hd (1) with gnl_ body (5) as

shown. Secure grill lid (1) to gdll body

(5) us=ng carnage bolt (F).

Repeat step on opposite end.

STEP 10

Insert temperature gauge (17)

through slotted hole m grill |_d (1)

Secure by turning temgerature gauge

(I7) and Iock into place with retainer

nng

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