Majestic SHR36 Mounting instructions

1384

SHR cover

5/27/99 djt

SHR Series

Woodburning Fireplace

For Models:

SHR36

SHR42A

SHR48

SHR52

Underwriter's Laboratories Report No. MH6018

DO NOT DISCARD THIS MANUAL: Retain for future use.

20001384 12/06 Rev. 18

Homeowner's Installation

and Operating Manual

SHR Series Woodburning Fireplace

20001384

Safety Information

PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING FIREPLACE.

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to

follow these instructions may result in a possible ﬁre hazard and will void the warranty.

Description

The SHR Series ﬁreplaces are solid fuel, woodburn-

ing ﬁreplaces. The SHR36/42A/48 (Super Hearth) are

clean-face ﬁreplaces.

Precautions

CFM Corporation ﬁreplaces and component parts have

been highly tested and will operate safely when in-

stalled in accordance with instructions provided in this

manual. Carefully read and understand all instructions

before beginning installation.

If you notice any damage to ﬁreplace or component

parts, immediately report damage to your Majestic

Fireplaces dealer.

Only use CFM Corporation components or the warranty

will be voided and a ﬁre hazard may be created.

CFM Corporation warranty will be voided by and CFM

Corporation disclaims any responsibility for the follow-

ing actions:

• Installation of any damaged ﬁreplace or chim-

ney component;

• Modiﬁcation of ﬁreplace, chimney assembly

or any component parts thereof; (except for

chase ﬂashings as detailed in the Chimney

Top installation instructions).

• Installation other than as instructed by CFM

Corporation; or

• Installation and/or use of any component part

not manufactured or approved by CFM Corpo-

ration in combination or assembly with a CFM

Corporation ﬁreplace system, notwithstand-

ing any independent testing laboratory or

other third party approval of such component

parts or accessory.

Any such action may possibly cause a ﬁre hazard.

Consult local building codes to ensure that you are in

compliance before installing the ﬁreplace.

Fireplaces must be vented to the out-of-doors.

Do not obstruct or modify air inlets/outlets in any

manner.

Do not install combustible materials on any of the

black ﬁreplace surround.

Burn only solid wood fuel or gas logs.

Do not install a solid fuel burning insert or other

products not speciﬁed for use with this ﬁreplace.

Proposition 65 Warning: Fuels used in gas, wood-

burning or oil ﬁred appliances, and the products of

combustion of such fuels, contain chemicals known

to the State of California to cause cancer, birth de-

fects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

WARNING: Check with your electronics manufac-

turer before installing a television or other electron-

ic device above this ﬁreplace.

Drafts

The ﬁreplace should not be located in areas that create

drafts (ie: frequently opened doors and central heating

air inlets/outlets) that hamper the normal ﬂow of air into

the ﬁre.

Gas Logs

If you plan to install a gas log, the gas line should be

installed before framing the ﬁreplace. The gas line must

be installed by a certiﬁed gas line installer.

SHR36 / SHR42A / SHR48 / SHR52

Listed

UL 127 / ULC-S610

Standard for Factory Built Fireplaces

Safety Information . . . . . . . . . . . . . . . . . . 2

Speciﬁcations and Framing . . . . . . . . . . 3

Parts Identiﬁcation . . . . . . . . . . . . . . . . . 5

Chimney Requirements . . . . . . . . . . . . . 6

Planning Information . . . . . . . . . . . . . . . . 7

Installation . . . . . . . . . . . . . . . . . . . . . . . 8

Replacement Parts . . . . . . . . . . . . . . . . 20

Accessories . . . . . . . . . . . . . . . . . . . . . 21

Table of Contents

SHR36 units: FH30R0

SHR42A units: GH40R0

SHR48 units: HH30R0

SHR52 units: IH10R0

SHR Series Woodburning Fireplaces

20001384

Rough

Opening

Height

42" (1067mm)

52" (1327mm)

48"

(1222mm)

"

28"

(724mm)

"

(189mm)

13" Dia.

(340mm)

Rough Opening Width 53"

Rough

Opening

Depth

65" (1654mm)

" (2340mm)

"

(267mm)

"

(743mm)

" (826mm)

54"

(1378mm)

"

(1172mm)

" (19mm)

"

" (19mm)

12"

(311mm)

FP546A

SHR42 specs

6/15/99 djt

11" Dia.

(279mm)

19"

(489mm)

14"

(362mm) 9"

(229mm)

10"

(258mm)

Outside

Air

Gas Line Access

Gas Line

Access

(1365mm)

FP546A

Fig. 2 SHR42A Series speciﬁcations and framing.

SHR42A Series Woodburning Fireplace

36"

(914mm)

46" (1175mm)

44"

(1118mm)

"

"

(610mm)

"

(189mm)

13" Dia.

(340mm)

Rough Opening Width 47"

Rough

Opening

Height

Rough

Opening

Depth

57" (1472mm)

" (2080mm)

"

(2264mm)

"

(680mm)

" (737mm)

48"

(1226mm)

"

(1056mm)

" (19mm)

"

" (19mm)

12"

(318mm)

FP546A

SHR36 Specs

5/18/99 djt

11" Dia.

( 279mm)

13"

(349mm) 7"

(197mm)

"

(368mm)

"

(397mm)

Outside

Air

Gas Line Access

Gas Line

Access

(1213mm)

SHR36 Series Woodburning Fireplace

FP526A

Fig. 1 SHR36 Series speciﬁcations and framing.

SHR Series Woodburning Fireplace

20001384

"

(724mm)

7"

(197mm)

48"

(1219mm)

58" (1480mm)

48" (1232mm)

"

"

(189mm)

13" Dia.

(340mm)

Rough Opening Width 59"

Rough

Opening

Height

Rough

Opening

Depth

66" (1686mm)

" (2384mm)

"

(264mm)

"

(680mm)

" (1041mm)

53" (1346mm)

"

(1208mm)

" (19mm)

"

" (19mm)

12"

(318mm)

FP545A

SHR48 specs

6/15/99 djt

11" Dia.

(279mm)

15"

(397mm)

13"

(349mm)

14"

(368mm)

Outside

Air

Gas Line Access

Gas Line

Access

(1518mm)

SHR48 Series Woodburning Fireplace

Fig. 3 SHR48 Series speciﬁcations and framing.

FP545A

9"

(235mm)

52"

(1321mm)

62" (1584mm)

52" (1334mm)

"

"

(838mm)

"

(189mm)

13" Dia.

Rough Opening Width 63"

Rough

Opening

Height

Rough

Opening

Depth

74" (1886mm)

105" (2667mm)

"

(216mm)

"

(794mm)

" (1041mm)

68"

(1749mm)

"

(1334mm)

12" (305mm)

1384

SHR52 specs

10/02 djt

11" Dia.

23"

(584mm)

13"

(343mm)

12"

(318mm)

Outside

Air

Gas Line Access

Gas Line

Access

"

" (19mm)

"

" (19mm)

Standoff

Notch

(1622mm)

(340mm)

(279mm)

SHR52 Series Woodburning Fireplace

Fig. 4 SHR52 Series speciﬁcations and framing.

SHR Series Woodburning Fireplaces

20001384

FP554A

SH Series

1/28/99 djt

Chase Installation

Insulation methods shown are optional

for cold climate, not a requirement for unit

operation.

FP554A

Fig. 5 Fireplace and chase parts identiﬁcation. (SHR48 shown)

Termination Cap

Storm Collar

Pan Flashing

Batt Insulation

(cut out around

ﬁrestop)

Firestop

Ceiling Level

Draftstop

Ledge Bracket

Surround

Damper Control

Gas Line Knockout

(both sides)

Screen

Grate

Firebox

Metal Safety

Strips (1,2 or 3)

Outside Air

Cover Plate

Gas Line Access

(both sides)

FP1531

hearth dimensions

9/04 djt

Front Width Back Width Depth

A B C

SHR36 35³⁄₄" 22" 20³⁄₈"

(908 mm) (559 mm) (516 mm)

SHR42A 41⁷⁄₈" 26⁵⁄₈" 23³⁄₈"

(1064 mm) (676 mm) (594 mm)

SHR48 47³⁄₄" 34" 20¹⁄₄"

(1213 mm) (864 mm) (514 mm)

SHR52 52" 34¹⁄₂" 25¹⁄₄"

(1321 mm) (876 mm) (641 mm)

FP1531

Fig. 4a Hearth dimensions.

SHR Series Woodburning Fireplace

20001384

Chimney Requirements - Offset Installations

0 0 0 0 0 3" 11"

1 0 0 0 0 8¹⁄₄" 20"

0 1 0 0 0 11¹⁄₄" 25¹⁄₄"

2 0 0 0 0 13¹⁄₂" 29¹⁄₄"

1 1 0 0 0 16¹⁄₂" 34¹⁄₄"

0 0 1 0 0 20¹⁄₄" 40³⁄₄"

2 1 0 0 0 21³⁄₄" 43¹⁄₂"

0 0 0 1 0 26¹⁄₄" 51¹⁄₄"

0 1 1 0 0 28¹⁄₂" 55¹⁄₄"

1 0 0 1 0 31¹⁄₂" 60¹⁄₄”

0 1 0 1 0 34¹⁄₂" 65¹⁄₂"

0 0 2 0 0 37¹⁄₂" 70³⁄₄"

1 1 0 1 1 41¹⁄₂" 77³⁄₄"

0 0 1 1 1 45" 83³⁄₄"

0 1 2 0 1 47¹⁄₄" 87¹⁄₂"

0 0 0 2 1 51" 94"

0 1 1 1 1 53¹⁄₄" 98"

0 0 3 0 1 56¹⁄₄" 103¹⁄₄"

0 1 0 2 1 59¹⁄₄" 108¹⁄₂"

0 0 2 1 1 62¹⁄₄" 113¹⁄₂"

0 1 3 0 1 64¹⁄₂" 117¹⁄₂"

0 0 1 2 1 68¹⁄₄" 124"

0 1 2 1 1 70¹⁄₂" 128"

0 0 0 3 1 74¹⁄₄" 134¹⁄₂"

0 1 1 2 2 78" 140³⁄₄"

0 0 3 1 2 81" 146"

0 1 0 3 2 84" 151¹⁄₄"

0 0 2 2 2 87" 156¹⁄₂"

0 1 3 1 2 89¹⁄₄" 160¹⁄₄"

0 0 1 3 2 93" 166³⁄₄"

0 1 2 2 2 95¹⁄₄" 170³⁄₄"

0 0 0 4 2 99¹⁄₄" 177³⁄₄"

0 1 1 3 2 101¹⁄₄" 181³⁄₄"

0 0 3 2 2 104¹⁄₄" 186¹⁄₄"

0 1 0 4 2 107¹⁄₄" 191¹⁄₂"

0 0 2 3 2 110¹⁄₄" 196³⁄₄"

0 1 3 2 3 114" 203¹⁄₄"

0 0 1 4 3 117³⁄₄" 209³⁄₄"

0 1 2 3 3 120" 213¹⁄₂"

0 0 0 5 3 123³⁄₄" 220"

30˚ Elbow Offsets

1' 1¹⁄₂'3' 4'

Chimney

Support

Offset Rise

Notes: G + H cannot exceed 20 feet.

*11CF Chimney airspace clearance = 2" minimum.

Illustration Key

The following safety rules apply to offset

installations (letters correspond with illustra-

tion above):

A. Height of the chimney is measured from

the hearth to the chimney exit.

SHR36 SHR42A SHR48 SHR52

Max.: 90' 90' 90' 90'

Min.:

0 Elbows 14'6" 14'6" 16'0" 16'0"

2 Elbows* 15'6" 15'6" 19'0" 19'0"

4 Elbows* 21'0" 21'0" 24'0" 24'0"

B. Do not use more than 4 elbows per chim-

ney.

Attach the straps of the return (top) elbow to a

structural framing member.

The offset (ﬁrst) elbow of any pair does not

have straps.

FP269

C. The chimney cannot be more than

30˚ from the vertical plane in any instal-

lation.

D. The maximum length of the angled

run of the total chimney system is 20

feet. (G plus H cannot exceed 20 feet.)

E. A chimney support (Model 11CS)

is required every 6 feet of angled run

of chimney. Chimney supports are

required for every 30 feet and 60 feet

chimney height above the hearth.

Determine the offset distance of your

chimney arrangement from the center-

line of the ﬁreplace to the centerline of

the chimney where it is to pass through

the ﬁrst ceiling.

NOTE: This offset distance may not be

your full offset distance. See Examples

2 and 3.

IWF282

MBUF

5/26/96

Offset

Rise

FP282

Fig. 6 Chimney system requirements.

6 FT.

IWF269

MBUF

5/16/96

rev. 5/25

30°

Return

Elbow

Chimney Flue Exit

Chimney

Section

Rise

30°

Offset

Elbow

11CS Sup-

port

Offset

30°

Offset

Elbow

30°

Return

Elbow

Example 1 Example 2 Example 3

Elbow

Hearth Floor

SHR Series Woodburning Fireplaces

20001384

Planning Information

The Ten Foot Rule

Major U.S. building codes specify a minimum chimney

height above the roof top. The “Ten Foot Rule” is a ﬁre

safety rule and not a draft rule. To ensure proper draft,

it is recommended that you always meet or exceed the

“Ten Foot Rule,” especially when installing a termination

on a high pitch roof. (Fig. 8)

The key points of the "Ten Foot Rule" are:

1. If the horizontal distance from the chimney to the

peak of the roof is 10' (3m) or less, the top of the

chimney must be at least 2' (610mm) above the peak

of the roof, but never less than 3' (914mm) in height

above the highest point where it passes through the

roof.

2. If a horizontal distance from the chimney to the peak

of the roof is more than 10' (3m), a chimney height

reference point is established that is on the surface

of the roof a distance of 10' (3m) from the chimney in

a horizontal plane. The top of the chimney must be

at least 2' (610mm) above the reference point, but

never less than 3' (914mm) in height above the high-

est point where it passes through the roof.

In planning a chimney system, it is important to know:

1. The height of a chimney is measured from the hearth

to the exit point on the termination.

2. A chimney cannot be offset more than 30 degrees

from a vertical plane.

3. A chimney may run straight up or it may be neces-

sary to offset it to avoid obstructions.

4. The maximum length of an angled run (total chimney

system) is 20 feet.

5. No more than 2 offsets (4 total 30˚ elbows in) per

ﬁreplace may be used.

6. A guy wire stabilizer is required for chimneys extend-

ing more than 6 feet above a roof line.

Preplanning an installation is very important to ensure

safety and to save time and money. An installer must

predetermine where a ﬁreplace will be set and how the

chimney system will be run.

Mounting the Fireplace

A ﬁreplace may only be mounted on the following sur-

faces:

1. A ﬂat combustible surface.

2. A raised wooden platform.

3. A concrete block or other solid object placed beneath

each of the four (4) corners of the ﬁreplace.

The ﬁreplace must be spaced 3/4 inch from a combus-

tible back wall and 3/4 inch from a combustible side

wall or support. (Fig. 20, Page 14)

Planning the Chimney Run

Determine how the chimney will be run, length of run

and chimney components required to complete the

job. (Fig. 6) Never install a chimney below minimum

heights.

Fig. 7 Installed lengths of chimney sections.

FP288b

LT11CF

Chimney

Model No.

Total

Length

(LT)

Installed

Length

(L1)

11CF1

11CF18

11CF3

11CF4

"

"

"

"

"

"

"

"

FP288B

11CF

SHR SERIES

5/11/99 djt

AC246

Fig. 8 Ten Foot Rule illustration.

2' Min.

Min.

0 To 10'

Min.

0 To 10'

AC246

4/1/96

Reference

Point

SHR Series Woodburning Fireplace

20001384

Installation

Chimney Supports

The chimney system is supported by the ﬁreplace for

vertical chimney heights less than 30 feet above the

hearth. Chimney supports are required if the vertical

height exceeds 30 feet with 11CF chimneys. Locate

chimney supports at ceiling holes or other structural

framing at 30 foot heights. Spacing between chimney

supports must not exceed 30 feet. Use Chimney

Support Model 11CS. (NOTE: The 11CS can not be

mounted directly to the ﬁreplace.) Support provided

by elbow straps fulﬁlls the support requirement only if

they are spaced as previously described. (A chimney

support is 2¹⁄₂" long when installed.)

Angled chimney runs require a support every six (6)

feet in addition to the elbow straps. Chimney supports

are used for this function. (Fig. 9)

Chase Installation

A chase is a vertical boxlike structure which encloses

the ﬁreplace and/or chimney. Chases are typically built

on the outside of the house with ﬁreplace opening cut

into the outer wall of a room. (Page 5, Fig. 5)

If you need help in determining ﬁreplace location or how

the chimney system should be run, contact your Majes-

tic Fireplaces dealer for assistance.

Insulating Fireplace

Enclosure for Cold Climates

If you live in a cold climate, it is not required but

highly recommended that you insulate the ﬁreplace

enclosure to eliminate cold air penetration as much

as possible.

Insulate base of ﬁreplace with a noncombustible

insulation rated for a minimum of 300° F. Insulating

is very important for outside wall installations over

a concrete slab. If ﬁreplace is installed on a platform,

insulation should be placed on top of the platform

before ﬁreplace is set. (Fig. 10)

When a ﬁreplace is installed in a chase or on an

outside wall, enclosure should be treated like any

outside wall in a home. Insulation should be installed

on the inside wall as well as the outside wall(s). In

a chase, it is also a good idea to install a ﬁrestop at

the ﬁrst ceiling level above the ﬁreplace and enclose

the chase with sheeting material. Insulation may

then be installed above sheeting material to assure

the space around the ﬁreplace is totally protected.

(Fig. 5)

CAUTION: WHEN INSTALLING A FIREPLACE IN

AN INSULATED ENCLOSURE, BE SURE ALL RE-

QUIRED AIR SPACES ARE MAINTAINED. (Page

15, Fig. 19)

IWF284

MBUF

5/25/96

FP284

Fig. 9 Chimney support installation

Chimney Support

Strap

11CS

SHR Series Woodburning Fireplaces

20001384

Framing

Framing can be constructed before or after the ﬁreplace

is set in place, however, most installers build the frame

before setting the ﬁreplace.

Frame ﬁreplace with 2 x 4 lumber or heavier materials.

Refer to framing dimensions in Figures 1 - 4 for basic

ﬁreplace speciﬁcations.

NOTE: Framing should be positioned to accommodate

wall covering and ﬁreplace facing material.

Firebrick Installation

For the SHR52 model the ﬁrebrick is packed separately

and must be installed in the ﬁreplace.

You will need four (4) ﬁrebrick, three (3) brick retainers,

a phillips head screwdriver, and the grate.

The side and rear ﬁrebrick each have a notch in the top

of the brick panel. The side ﬁrebrick have a notch in the

lower front side of each panel. The herringbone pattern

faces out of the ﬁreplace always. (Fig. 11)

NOTE: The screens and screen rod smoke bafﬂe as-

sembly must be removed and set aside before proceed-

ing. Remove the two screws holding the screens place.

There are seven screws holding the screen rod smoke

bafﬂe in place.

1. Remove the three brick retainers from the combus-

tion dome by removing the phillips screws, set aside.

2. Set the left ﬁrebrick in place on the left side of the

ﬁreplace.

3. Slide the rear ﬁrebrick back into the left corner be-

hind the end of the left ﬁrebrick. Push both panels back

as far as possible into the left side and corner.

4. Swing the right side of the back ﬁrebrick into place.

Attach the left brick in place using a brick retainer at the

top and phillips screw removed earlier.

5. Slide the right ﬁrebrick into place as far back as pos-

sible. Attach rear ﬁrebrick and right ﬁrebrick using brick

retainers and phillips screws removed earlier.

6. Slide the hearth ﬁrebrick into the grate clip. (Fig. 12)

The grate will be used as a handle to set the hearth

ﬁrebrick in place.

7. With the hearth ﬁrebrick securely in place in the

grate clip, carefully lift the hearth ﬁrebrick into the

ﬁreplace, set the rear of the ﬁrebrick down, then slide

back to meet the rear ﬁrebrick. Gently set the front of

the ﬁrebrick in place. Replace screens and screen rod

smoke bafﬂe assembly.

FP555

Platform, insulation

11/10/97

5/11/99 djt

FP555SHR

Fig. 10 Insulating between platform and ﬁreplace.

Hard, Flat

Surface

Insulation

Platform

FP1234

SHR52

Firebrick

12/10/02

Rear Firebrick

Brick

Retainer

Side Firebrick

Front

Notch

FP1234

Fig. 11 SHR52 Firebrick installation.

Chimney Set-up

Since you have already preplanned the chimney run,

you should know exactly how the installation is to be

accomplished — how much pipe is required, the num-

ber of elbows, if any, and type of termination to be used.

FP1235

SHR52

hearthbrick

12/10/02 djt

Grate

Grate Clip

Hearth

Firebrick

FP1235

Fig. 12 Hearth ﬁrebrick in place in grate clip.

SHR Series Woodburning Fireplace

20001384

FP556SHR

Fig. 13 Locate centerline of chimney with plumb line.

FP556SHR

SHR

LOCATE CENTER LINE

5/11/99 djt

Chimney Centerline

Actual Centerpoint

Plumb Line

Plumb Bob

Imaginary

Centerpoint

11¹⁄₈"

(283 mm)

FP 548b

SHR

5/11/99 djt

Angle of Chimney at Ceiling

Size of Chimney Vertical 30˚

11" CF 2-Wall FS2A

17" x 17"

(445 x 445 mm)

FS6A

17" x 29"

(454 x 753 mm)

CHIMNEY HOLE SIZE

Fig. 14 Ceiling chimney hole size necessary for installing

ﬁrestop spacer.

CAUTION: REPORT TO YOUR DEALER ANY PARTS

DAMAGED IN SHIPMENT, SPECIFICALLY CHECK

THE END CONNECTION OF CHIMNEY SECTIONS

AND ELBOWS.

NOTE: SHR Series Fireplaces must use CFM Corpora-

tion model 11CF, 11 inch, 2 wall chimney systems. The

installation procedure described in this manual applies

only to the 11CF system, chimney components may

not be mixed.

Straight-Up Chimney Installation

To mark the centerline of the ﬂue, put the ﬁreplace in

ﬁnal position and measure out from the wall 11¹⁄₈". Mark

a spot on the ceiling directly above the ﬁreplace. Draw

a line parallel to the back wall through this mark. (Fig.

13)

Using a plumb bob positioned directly over center point

of ﬁreplace ﬂue collar, mark the ceiling to establish the

chimney center point. (Fig. 13)

Offset Installation

In order to clear an obstruction, it may be necessary

to offset chimney from vertical. This is accomplished

by using CFM Corporation elbows. Use the 30˚ Offset

Elbow table on Page 6 to determine proper offset and

parts required.

Each offset requires two (2) elbows. The second elbow

is equipped with support straps. It is very important to

install the second elbow in each offset as close to the

ceiling or support as possible so the elbow straps can

be secured to framing members to help support the

weight of the chimney.

Determine offset distance of your chimney arrangement

from centerline of ﬁreplace to centerline of chimney

where it is to pass through ceiling.

Locate center point of the chimney on ceiling as though

a straight up chimney arrangement is to be used. Mea-

sure your offset dimension from straight up chimney

center point on ceiling.

Ceiling Chimney Hole/

Possible Obstructions

The size of the hole in ceiling will vary with the angle at

which the chimney passes through ceiling.

Drive a nail up through ceiling at marked chimney

center point. Go to ﬂoor above and see where hole

will be cut. Check to see where existing ceiling joists

and other possible obstructions are located...i.e. wiring,

plumbing etc... If necessary, reposition chimney and/or

ﬁreplace to avoid obstructions.

Cutting the Hole

Cover ﬁreplace collar opening and cut proper sized

chimney hole in chimney. (Fig. 14 & 15)

Framing the Ceiling Hole

Frame the ceiling chimney hole as shown in Figure

15. It is good practice to use framing lumber that is the

same size as the ceiling joists; this is a requirement at

attic level.

The following table gives ﬁrestop spacer model num-

bers:

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