Madill 123 SWING YARDER User manual

MADILL 123 SWING YARDER

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MADILL PARTS AND SERVICE:

MADILL EQUIPMENT CANADA, MADILL CORPORATION,

2560 BOWEN ROAD, 552 HENDRICKSON DRIVE,

P.O. BOX 4300, P.O. BOX 1040,

NANAIMO, B.C. KALAMA, WASHINGTON

CANADA V9R 5M6 U.S.A. 98625

TEL. (250)-758-5255 TEL. (360)-673-5236

FAX (250)-758-7122 FAX (360)-673-7402

MADILL CORPORATION, MADILL WEBSITE:

680 SENECA ROAD, www.madillequipment.com

EUGENE, OREGON

U.S.A. 97402

TEL. (541)-689-5031

OR 1-800-777-9555

FAX (541)-689-3517

GOUGH, GOUGH & HAMER LTD., GOUGH GROUP WEBSITE:

CORNER TE NGAE & MARINO ROADS, www.ggh.co.nz

ROTORUA,

NEW ZEALAND

TEL. (07)-345-6300

FAX (07)-345-6302

JUNE 2003

123 YARDER

4-450

OPERATION AND MAINTENANCE GUIDE

PDF VERSION – JUNE 2003

THIS EDITION OF THE MANUAL IS A COMPENDIUM OF INFORMATION SCANNED FROM

MATERIAL SUPPLIED WITH THE VARIOUS UNITS WHEN THEY WERE NEW. AS A RESULT,

THE PAGE NUMBERS SHOWING ON THE SCANNED PAGES MAY NOT BE IN SEQUENCE,

AND MAY NOT MATCH THE PAGE NUMBERS LISTED IN THE TABLE OF CONTENTS. THE

123 YARDER SYSTEMS AND COMPONENTS WERE SUBJECT TO REVISION OVER THE

PERIOD THAT THIS MACHINE WAS PRODUCED. MANY MACHINES WERE DELIVERED

WITH EXTRA OPTIONAL FEATURES THAT MAY NOT BE COVERED IN THIS MANUAL.

OTHER ITEMS MAY HAVE BEEN ADDED BY AFTERMARKET SUPPLIERS.

TROUBLESHOOTING AND REPAIRS SHOULD THEREFORE BE CARRIED OUT WITH THE

AID OF DRAWINGS AND SCHEMATICS SPECIFIC TO THE PARTICULAR UNIT BEING

SERVICED. OPERATION OF ACCESSORIES OR CONTROLS NOT COVERED IN THIS

MANUAL SHOULD PROCEED WITH CAUTION.

NAVIGATION:

-THE TABLE OF CONTENTS PAGE HAS LINKS TO THE VARIOUS TOPICS.

(PAGE NUMBERS SHOWN ON THE TABLE OF CONTENTS ARE FOR

ADOBE DOCUMENT REFERENCE, NOT THE NUMBERS ON THE PAGE

IMAGE.)

-TO GET BACK TO THE TABLE OF CONTENTS, CLICK THE ‘GO TO FIRST

PAGE’ BUTTON ON THE ADOBE TOOLBAR, THEN CLICK THE ‘TABLE OF

CONTENTS’ BUTTON ON THE FIRST PAGE.

-THE ‘BOOKMARKS’ FEATURE MAY ALSO BE USED TO LOCATE THE

TABLE OF CONTENTS.

OPERATOR’S CONTROLS DIAGRAM (NEXT PAGE):

-THIS IMAGE SHOWS THE GENERIC ARRANGEMENT OF THE

OPERATOR’S CONTROLS.

-CHANGES IN PRODUCTION, THE ADDITION OF OPTIONS AT THE TIME

OF MANUFACTURE, OR MODIFICATIONS MADE SUBSEQUENT TO

DELIVERY MAY NOT BE REPRESENTED IN THIS PICTURE.

-OPERATION OF THE CONTROLS IS DESCRIBED LATER IN THE

MANUAL. DETERMINE THE FUNCTION, AND TEST THE OPERATION OF

ANY CONTROL NOT SHOWN ON THIS DIAGRAM, OR DESCRIBED IN

THE MANUAL, PRIOR TO THE COMMENCEMENT OF YARDING.

GO TO TABLE OF CONTENTS

GO TO OPERATOR'S MANUAL TABLE OF CONTENTS

TYPE 123 INTERLOCK SWING YARDER

TABLE OF CONTENTS

FOREWORD…………………………………………………………………………………………………….. 8

INTRODUCTION……………………………………………………………………………………………… 9

GENERAL SPECIFICATIONS…………………………………………………………………… 10 TO 14

DRUM PERFORMANCE & CAPACITIES CHART………………………………… 15

123 GENERAL ARRANGEMENT………………………………………………………………. 16

123 WINCH DIAGRAM………………………………………………………………………………. 17

SAFETY PRECAUTIONS………………………………………………………………………….. 18 TO 20

HANDLING & CARE OF WIRE ROPE……………………………………………….. 21

ENGINE START-UP………………………………………………………………………………….. 23

SELF-PROPELLED TRAVELLING – TRACK………………………………….. 24

INSTRUCTIONS FOR TILTING CAB……………………………………………….. 25 AND 26

INSTRUCTIONS FOR RAISING & LOWERING BOOM…………………. 27 TO 29

YARDER FUNCTIONS…………………………………………………………………………………. 30 TO 33

PRESSURE SETTINGS………………………………………………………………………………. 34

HYDRAULIC CLUTCH ACTUATOR SYSTEM………………………………………. 35

CONTROL FUNCTIONS (YARDER)………………………………………………………. 36 TO 46

WINCH OPERATIONS…………………………………………………………………………………. 47 AND 48

GUYLINE OPERATIONS……………………………………………………………………………. 49 TO 55

YARDING SYSTEMS……………………………………………………………………………………. 56 TO 68

FILTERS, FLUID SCHEDULES, LUBRICATION CHARTS………. 69 TO 86

SLEWING RING LUBE & ROTO-UNION GREASING……………………. 87

PREVENTIVE MAINTENANCE…………………………………………………………………. 88 TO 90

TRACK SPROCKET & SLEWING RING BOLT TIGHTENING……… 91

BEARING CAP BOLT PRE-LOAD PROCEDURE………………………………… 92

BOLT TORQUE CHART………………………………………………………………………………. 93

ROLLER CHAIN……………………………………………………………………………………………. 94

TROUBLESHOOTING……………………………………………………………………………………. 95 TO 101

B.F.G. CLUTCH BURNISHING……………………………………………………………. 102

HYDRAULIC COMPRESSOR DRIVE………………………………………………………. 103 TO 106

HYDRAULIC SYSTEM DESCRIPTION & OPERATION…………………. 107 TO 115

OPERATOR'S CONTROLS DIAGRAM - CLICK HERE

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