Lightolier POWER JACK REMODELER KIT Instruction Manual

2000

INSTRUCTION SHEET NO.

A0300 Page 1of 1

READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE INSTALLING FIXTURE.

This fixture is intended for installation in accordance with the National Electrical Code and local or Federal

code specifications. To assure full compliance with codes and regulations, check with your local electrical

inspector before installation. To prevent electric shock, turn off electricity at fuse box before proceeding.

Retain these instructions for maintenance reference.

631 Airport Road, Fall River, MA 02720

LIGHTOLIER a GENLYTE THOMAS company.

IS:8603

INSTRUCTIONS FOR ASSEMBLY AND INSTALLATION OF

RECESSED POWER JACK REMODELER KIT

WARNING: (RISK OF FIRE) DO NOT INSTALL INSULATION WITHIN 3 INCHES OF THE POWER JACK OR ITS

WIRING COMPARTMENT, NOR IN SUCH A WAY AS TO ENTRAP HEAT ABOVE THE UNIT.

ADJUSTABLE MOUNTING BAR

LINE UP BOTTOM EDGE

WITH BOTTOM OF WOOD JOIST

POSITION NAILING TABS OF ADJUSTABLE

MOUNTING BAR ON TOP OF T-BAR FOR PROPER

SPACING TO FINISHED CEILING OR WALL

T-BAR ANCHOR CLIPS ACCESSORY NO. 1956 (ORDER

SEPARATELY) CAN BE USED FOR QUICK MOUNTING.

J-BOX

FLANGE

JACK ASSEMBLY

T-BAR

NAILING TAB

MOUNTING

FRAME

MOUNTING FRAME

ADJUSTABLE MOUNTING BAR

UPPER PLATE

STEM BUSHING

1” MAX.

Fig. 2

Fig. 3

Fig. 5

Fig. 1

CANOPY

Fig. 4

This unit is available in 20-50 watt versions (AND IS FOR CEILING OR

WALL INSTALLATION ONLY.

A. FRAME-IN:

1. Fasten the MOUNTING FRAME to the wood joist. Line up the bottom

edge of the ADJUSTABLE MOUNTING BAR with the bottom of the wood

joist (Fig.1).

2. Wire to supply leads in J-BOX using wire nuts (not included).

NOTE: ADJUSTABLE MOUNTING BARS can be extended to 24”. When

mounting to suspended ceilings, make certain that the bottom of

the MOUNTING FRAME is 1” or less above finished ceiling.(Fig.2)

B. CLOSE-IN:

3. Install the plasterboard or other dry type ceiling or wall.

4. Cut a 3 11/16” dia. hole in the board using the MOUNTING FRAME hole

as a cutting guide.

C. MOUNTING THE JACK ASSEMBLY.

5. Slide UPPER PLATE of JACK ASSEMBLY through hole in ceiling or wall

and then center plate on hole (FIg. 3 & 4).

6. Hold the BOTTOM PLATE up against the ceiling or wall and turn long

SCREWS until ceiling or wall is firmly clamped between UPPER and

LOWER PLATES (Fig. 5).

7. Snap the CANOPY onto the FLANGE.

NOTE: Unscrew STEM BUSHING when used with fixtures that have a

screw-in adapter (Fig. 5).

USE ONLY WITH JACKS MANUFACTURED BY LIGHTOLIER. USE OF OTHER

EQUIPMENT VOIDS WARRANTY AND MAY CREATE A HAZARD.

INSTRUCTION SHEET NO.

A0300 Page 2of 2

READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE INSTALLING FIXTURE.

This fixture is intended for installation in accordance with the National Electrical Code and local or Federal

code specifications. To assure full compliance with codes and regulations, check with your local electrical

inspector before installation. To prevent electric shock, turn off electricity at fuse box before proceeding.

Retain these instructions for maintenance reference.

D. TRANSFORMER REPLACEMENT 50W UNIT NO. 8613, 75W UNIT NO.8603:

CAUTION: TURN POWER OFF AT THE FUSE BOX BEFORE PROCEEDING.

8. Snap CANOPY cover off and loosen the two long SCREWS to

disengage the BOTTOM PLATE (Fig.3. 4 & 5).

9. Insert the JACK ASSEMBLY into the ceiling or wall clear of the

transformer.

10. Remove the nearest J-BOX COVER by lifting the SPRING LATCH (Fig.6)

11. Disconnect the wiring in the J-BOX.

12. Disengage the TRANSFORMER ASSEMBLY from the J-BOX by pulling

up on the SPRING LATCH.

13. Pull the TRANSFORMER ASSEMBLY out through the opening (Fig. 7).

14. Separate the TRANSFORMER from the J-BOX COVER by straightening

the bent TABS and removing the SCREWS from the U-BRACKET.

15. Install the new transformer in the U-BRACKET and J-BOX COVER and

rebend the TABS.

16. Move the TRANSFORMER ASSEMBLY back to the far side of the

J-BOX and snap in place.

17. Re-connect the wires:

A. Splice the transformer leads (75W-RED, 50W. YELLOW) to the leads

from the JACK ASSEMBLY.

B. Splice the transformer BLACK lead to the thermal protector BLUE lead.

C. Splice the transformer and the thermal protector WHITE leads to the

supply common lead.

D. Splice the thermal protector BLACK lead to the supply BLACK lead.

18. Replace J-BOX COVER.

19. Re-assemble per steps 5, 6, & 7.

IS:8603

TRANSFORMER

ASSEMBLY

J-BOX COVER TAB (2)

AND SLOT

J-BOX COVER

CEILING OR WALL

OPENING

TRANSFORMER

ASSEMBLY COVER

TABS (2)

SCREWS (2)

U-BRACKET

J-BOX

FRAME

SPRING LATCH

Fig. 6

Fig. 7

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