LEYBOLD VARODRY VD65 User manual

VARODRY VD65-200

Minor Service

Manual Belt

Replacement

Operating Instructions 300757580_002_C3

Part Numbers

111065V10 VARODRY VD 65, 50Hz

111065V11 VARODRY VD 65, 60Hz

111065V15 VARODRY VD 65, 50Hz, Purge

111065V16 VARODRY VD 65, 60Hz, Purge

111100V10 VARODRY VD 100, 50Hz

111100V11 VARODRY VD 100, 60Hz

111100V15 VARODRY VD 100, 50Hz, Purge

111100V16 VARODRY VD 100, 60Hz, Purge

111160V10 VARODRY VD 160, 50Hz

111160V11 VARODRY VD 160, 60Hz

111160V15 VARODRY VD 160, 50Hz, Purge

111160V16

VARODRY VD 160, 60Hz, Purge

111200V10 VARODRY VD 200, 50Hz

111200V11 VARODRY VD 200, 60Hz

111200V15

VARODRY VD 200, 50Hz, Purge

111200V16

VARODRY VD 200, 60Hz, Purge

nts

300757580_002_C2 - 05/2019 - © Leybold

Page

0 Important safety information 4

1.1 Mechanical hazards 4

1.2 Electrical hazards 4

1.3 Thermal hazards 4

1.4 Hazards caused by materials and substances 4

1 Belt replacement 5

1.1 Tools needed to start work 5

1.2 Maintenance kits 5

1.3 Procedure 6

1.3.1 Disassemble pump enclosure 6

1.3.2 Disassemble drive enclosure 7

1.3.3 Disassemble rotor disc, screw and fan 8

1.3.4 Disassemble belt chamber cover 9

1.3.5 Disassemble fail safe gear II 10

1.3.6 Loose the motor screws and push motor to loosen the belt 11

1.3.7 Disassemble tooth belt 12

1.3.8 Assemble tooth belt 13

1.3.9 Tighten tooth belt by tool 14

1.3.10 Motor screw 15

1.3.11 Fail safe gear assembly 16

1.3.12 Belt chamber cover assembly 18

1.3.13 Fan assembly 19

1.3.14 Drive enclosure assembly 20

1.3.15 Electric connection 21

1.3.16 Cable route 22

1.3.17 Verify motor rotation 23

1.3.18 Install the enclosure 24

Original operating instructions.

300757580_002_C2 - 05/2019 - © Leybold

Obligation to Provide Information

Before installing and commissioning the pump, carefully read these

Operating Instructions and follow the information so as to ensure

optimum and safe working right from the start.

NOTICE

The Leybold VARODRY VD65-200 has been designed for safe and efficient

operation when used properly and in accordance with these Operating Instruc-

tions. It is the responsibility of the user to carefully read and strictly observe

all safety precautions described in this section and throughout the

Operating Instructions. Moreover, observe the information in all additionally

supplied Operating Instructions for switches or valves, for example.The

pump must only be operated in the proper condition and under the

conditions described in the Operating Instructions. It must be operated and

maintained by trained person-

nel only. Consult local, state, and national

agencies regard- ing specific require-

ments and regulations. Address any

further safety, opera- tion and/or maintenance questions to our nearest

office.

DANGER indicates an imminently hazardous situation which, if not avoid-

ed, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not

avoided, could result in minor or moderate injury.

NOTICE is used to notify users of installation, operation, programming or

main-

tenance information that is important, but not hazard related.

We reserve the right to alter the design or any data given in these

Operating Instructions. The illustrations are not binding.

Retain the Operating Instructions for further use.

DANGER

WARNING

CAUTION

NOTICE

300757580_002_C2 - 05/2019 - © Leybold

0 Important safety information

0.1 Heavy object. Risk of physical injury. Use suitable lifting equipment.

NOTICE

DANGER

CAUTION

DANGER

1 Mechanical hazards

1.2 Electrical hazards

1 Do not operate the pump with any parts of the enclosures removed or

damaged as there may be a risk of an electric shock.

1.3 Thermal hazards

1 Risk of burns. Do not touch the pump inlet or exhaust ports whilst the pump

is running since the temperatures of these parts could be high enough to

cause harm. Elevated temperatures could remain after the pump has

stopped.

1.4 Hazards caused by materials and substances

1 If within the system toxic substances or gases are being used, then the

operator will be responsible for ensuring that the corresponding safety

precautions are introduced!

2 If the pump has previously pumped hazardous gases take the appro-

priate safety measures before opening the intake or exhaust ports. Use

gloves, a breathing mask or protective clothing to avoid skin con- tact with

toxic or highly corrosive substances. Work under a fume hood.

3 Contaminated parts can be detrimental to health and environment.

Before beginning with any work, first find out whether any parts are

contami-

nated. Adhere to the relevant regulations and take the neces- sary

precautions when handling contaminated parts.

300757580_002_C2 - 05/2019 - © Leybold

1 Belt replacement

1.1 Tools needed to start work

Sr No. Description Quantity Kit number

1 10mm spanner 1 -

2 5mm Allen key 1 -

3 8mm Allen key 1 -

4 17mm wrench 1 -

5 Torque wrench 1 -

6 Small screw driver 1 -

7 Special tool kit for belt replacement

(Tool for belt tension adjustment x 1

Tool for belt tension measurement x 1

Equip. fail safe gear adjustment x 1

1 EK6530942

1.2 Maintenance kits

Sr No. Description Quantity Kit Number

1 Toothed Belt DSTD-960-DS8M-15 CXP 50Hz 1 E6525604

2 Toothed Belt DSTD-960-DS8M-15 CXP 60Hz 1 E6525605

3 Kit Fail safe gear NR Polyamid 1 EK6530258

Fail-safe gear NR Polyamid 1 -

O-ring 2 -

Bushing 2 -

Screw,soc. HD CP-M6x20,DIN912 2 -

300757580_002_C2 - 05/2019 - © Leybold

Figure 1 – Pump enclosure removal

1.3 Procedure

1.3.1 Disassemble pump enclosure

Items:

1. Hex screw M6X20 8.8

2. Pump enclosure

DANGE

Procedure:

1. Switch off the pump and isolate from the electrical supply (Certified electrician).

2. Using 10mm spanner to loosen the 8 screws (Figure 1, item 1) which secure

pump enclosure and carefully lift the pump enclosure (Figure 1, item 2) by

hand.

CAUTION

300757580_002_C2 - 05/2019 - © Leybold

Figure 2 – Drive enclosure removal

1.3.2 Disassemble drive enclosure

Items:

1. Cap screw M6X16 8.8

2. Drive enclosure

Procedure:

1. Using 5mm Allen key, remove the 3 screws (Figure 2, item 1) which secure

drive enclosure and carefully separate the drive enclosure (Figure 2, item 2)

from pump.

CAUTION

300757580_002_C2 - 05/2019 - © Leybold

Figure 3 – Fan removal

CAUTION

1.3.3 Disassemble rotor disc, screw and fan

Items:

1. Cap screw M10X30 8.8

2. Spring washer

3. Rotor washer

4. Fan

Procedure:

1. Using an 8 mm Allen key, remove the screws, washer and rotor washer (Figure

3, Item 1, 2, 3) which secure the fan on belt chamber.

2. Separate fan (Figure 3, Item 4) from pump.

300757580_002_C2 - 05/2019 - © Leybold

Figure 4 – Belt chamber cover removal

1.3.4 Disassemble belt chamber cover

Items:

1. Cap screw M6X16 8.8

2. Belt chamber cover

Procedure:

1. Using 5mm Allen key remove the 4 screws (Figure 4, item 1) which secure

belt chamber cover (Figure 4, item 2).

2. Carefully separate belt chamber cover (Figure 4, item 2) from pump.

CAUTION

300757580_002_C2 - 05/2019 - © Leybold

2 3

5 4

Figure 5 – Fail safe gear removal

1.3.5 Disassemble fail safe gear II

Items:

1. Fail-safe gear NR Polyamid

2. O-ring

3. Cap screw M6X20 8.8

4. Bushing, fail-safe gear

5. Fail safe gear AR Metal

CAUTION

Procedure:

1. Use a 17mm spanner to interlock the rotors and loosen 4x bolts (Figure 5, Item

3) by 1 rotation with 5mm Allen key and remove 4x bolts.

2. Remove the bushing (Figure 5, Item 4), o-ring (Figure 5, Item 2) and fail-safe

gears

(Figure 5, Item 1 & Item 5).

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