Leviton EV800 User manual
PK-A3429-10-00-5C
evr-green®
Electric Vehicle Charging Station
Installation Manual
Cat. Nos. EV320, EV32W, EV480, EV48W, EV800, EV80W
32A / 48A / 80A EVSE
WEB VERSION
WEB VERSION
TABLE OF CONTENTS
1 Warnings .........................................................................................................................................4
2 Safety and Specications .............................................................................................................5
3 Tools Needed ..................................................................................................................................6
4 Basic Interface ...............................................................................................................................7
5 Dimensions ....................................................................................................................................8
6 Status Light Key ............................................................................................................................9
6.1 Status Description of the Charger Indication Light ..............................................................9
7 Installation ....................................................................................................................................10
7.1 Wiring ....................................................................................................................................... 10
7.2 Wall-Mounted Bracket Installation.........................................................................................11
8 Operating Instructions ................................................................................................................12
8.1 Operating Procedures.............................................................................................................12
8.2 To Restrict User Activation via RFID Card ............................................................................13
9 Error and Warning Messages ......................................................................................................15
10 Maintenance and Repair .............................................................................................................16
10.1 Daily Maintenance ................................................................................................................16
11 FCC and Warranty ........................................................................................................................17
WEB VERSION
1 WARNINGS
4
WARNING: TO AVOID FIRE, SHOCK OR DEATH, TURN OFF POWER at the circuit breaker or fuse, and
test that the power is off before wiring! Do not remove circuit protective devices or any other component until
power is turned off.
WARNING: TO AVOID FIRE, SHOCK, DEATH, OR DAMAGE TO THE CHARGER, carefully read the
charging instructions in your vehicle’s manual before charging and heed the following warnings:
Safety Instructions
• Risk of electric shock. Do not remove cover or attempt to open the enclosure of the device. No user
serviceable parts inside.
• This device should be installed, adjusted, and serviced by qualied electrical personnel familiar with the
construction and operation of this type of charger and the dangers involved.
• The device is designed only for vehicles that are compatible with the SAE J1772 Level 2
charging standard.
• Do not install or use the charger near ammable, explosive, corrosive, or combustible materials,
chemicals, or vapors.
• Do not use the charger if it is defective, appears cracked, frayed, broken, or damaged.
• Do not use the charger when you are in the vehicle, or the charger is exposed to severe rain, snow, or
other severe weather.
• When transporting the charger, handle with care and do not drag or step on the device.
• Do not touch the charging connector terminal with sharp metallic objects for preventing damage.
• Do not forcefully pull the charging cable, damage it with sharp objects, put ngers, or insert foreign
objects into any part of the charging connector.
• Risk of explosion. This device has arcing or sparking parts that should not be exposed to
ammable vapors.
• Connect only to a circuit providing branch circuit overcurrent protection in accordance with the National
Electrical Code, ANSI/NFPA 70 (United States), the Canadian Electrical Code, Part I, C22.1. Canada),
or NOM-001-SEDE (Mexico).
Incorrect installation and testing of the charger could potentially damage either the vehicle’s battery and/or
the device itself. Any resulting damage is excluded from the warranty for the device
Ensure that the charging cable is well positioned during charging so it will not be stepped on, tripped over,
or subjected to damage or stress.
The device is designed only for vehicles that are compatible with the SAE J1772 Level 2 charging standard.
Model Circuit Breaker/Fuse Rating
EV320, EV32W 40A
EV480, EV48W 60A
EV800, EV80W 100A
WEB VERSION
2 SAFETY AND SPECIFICATIONS
5
Design Safety Standards
UL2594: Electric Vehicle Supply Equipment
UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply
Circuits: General Requirements
UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply
Circuits: Particular Requirements for Protection Devices for Use in Charging Systems
UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles
UL 62: Flexible Cords and Cables
UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
UL 1998: Software in Programmable Components
NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
UL840 (Clearance and Creepage)
Specications
Model Name EV320, EV32W, EV480, EV48W, EV800, EV80W
Rated Input Voltage 200-240 VAC / Single Phase
Rated Output Current 32A / 48A / 80A
AC Power Frequency 50/60 Hz
Input Protection UVP, OVP, RCD, SPD,Ground Fault Protection
Output Protection OCP, OTP, Control Pilot Fault Protection
Output Interface SAE J1772 AC Charging Connector
Storage Temperature -40°F(-40°C) to + 158°F(70°C)
Operation Temperature -22°F(-30°C) to + 122°F(50°C)
Relative Operation Humidity 95% RH Maximum
Relative Storage Humidity 95% RH Maximum
RJ45 Cable lnlet - LAN Version or Wi-Fi 10M / 100M Base-T
Wi-Fi Function - Wi-Fi Version 802.11 b/g/n
Cable Length 18 Ft.
Protection Level IK08 & IP54
Installation Type Wall mount or pedestal mount
Altitude < 2000 m
Weight
EV320 and EV32W: 5.5 ± 0.5kg
EV480 and EV48W: 6.5 ± 0.5kg
EV800 and EV80W: 7.5 ± 0.5kg
Dimensions 360.50 mm. x 249.94 mm. x 86.94 mm.
Status Indication Red, Green, Blue LED
WEB VERSION
3 TOOLS NEEDED
6
# Product Name Quantity
1 AC Charger (With Charging Cable) 1
2User Manual 1
3 Wall Mounted Bracket 1
4 M5 teeth screws 2
5 M6 Hexagonal Expansion Screws 4
6 Standard RFID Card 2
7 Administrator RFID card 1
1
4
7
2
5
3
6
Tools required before installing
the Wall-Mounted charger:
• Wire stripper
• Phillips screwdriver
• Adjustable Wrench
• Voltmeter or digital multimeter
(for measuring AC voltage at the installation site)
• Level
• Pencil or marker
• Drill
Manual
Standard:
Admin:
WEB VERSION
4 BASIC INTERFACE
7
LED Light
Indication
EV320
EV32W
EV480
EV48W
EV800
EV80W
Rear Notch
Charging
Cable Inlet
LAN Cable Inlet
AC Power Inlet
SAE J1772
AC Charging
Connector
RFID Card
Reader
WEB VERSION
5 DIMENSIONS
8
2.83 in.
(7.2 cm)
4.8 in.
(12.2 cm)
Ø 0.35 in.
(0.89 cm)
9.8 in.
(24.9 cm)
3.4 in.
(8.6 cm)
14.2 in.
(36.1 cm)
Main Size of Charger - EV320, EV32W, EV480, EV48W, EV800 and EV80W
Mounting Bracket
WEB VERSION
6 STATUS LIGHT KEY
9
6.1 Status Description of the Charger Indication Light
Safety Requirements:
• Be sure to preview the user manual and ensure local building and electrical codes
are reviewed before installing the AC charger.
• The AC charger should be installed by a qualied technician according to the user
manual and local safety regulations.
• Use appropriate protection when connecting to the main power distribution cable.
• Type B, C or D breaker with the rating current for table should be installed in the
upstream AC distribution box.
• Disconnect switch for each ungrounded conductor of AC input shall be provided by
others in accordance with the National Electrical Code, ANSI/NFPA 70.
Status of Charger Indication Light
Standby - Blue Light
The READY light stays steady in standby mode.
Waiting for Charge - Green Light
After the vehicle connector is connected
to the vehicle inlet, the CHARGE light is
constantly lit.
Charging - Green Light Flashing
The CHARGE light ashes while charging
Fault - Red Light
The red light is lit while fault. Please refer
to section 9 “Error and Warning Messages”
for detailed information.
MyLeviton Setup Mode - Blue Light Flashing
(EV32W, EV48W and EV80W only)
Blue Light
Green Light
Red Light
Green Light
Flashing
Blue Light
Flashing
WEB VERSION
7 INSTALLATION
10
L1 L2
PE
L1 L2
PE
Circuit Breaker Options Table
Output Amperage Amps 32A 48A 80A
Circuit Breaker Options Amps 40A 60A 100A
7.1 Wiring
120V
NEUTRAL
(NOT USED)
L3 (NOT USED)
L1
L2
GND
120V
120V
208V 3-Phase, Wye-Connected -
CAUTION: The 208V feed is from a y-connection
power grid, and the AC charger can connect to
L1 and L2, L2 and L3, L1 and L3. Earth ground
must be connected to neutral at only one point,
usually at the breaker panel. Leave the unused
leg open. Do not connect it to a Neutral bar,
or to ground. Be sure the center point is Earth
ground somewhere in the system.
240V Single Phase -
CAUTION: The two phases used must each
measure 120V to Ground. Earth ground
must be connected to neutral at only one
point, usually at the breaker panel.
120V
240V
NEUTRAL
120V
L1
L2
GND
(NOT USED)
WEB VERSION
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5
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