Lenze IE3 g500-H Technical manual

Geared motors

IE3 g500-H / m540-P helical geared motor

Project planning EN

Contents

About this document 5

Document descripon 5

Further documents 5

Notaons and convenons 6

Product informaon 7

Product descripon 7

Idencaon of the products 8

Features 9

The modular system 10

Designs 11

Mounng posions 12

Informaon on project planning 14

Safety instrucons 14

Basic safety instrucons 15

Applicaon as directed 16

Foreseeable misuse 16

Residual hazards 17

General informaon 19

Drive dimensioning 22

Final conguraon 27

Surface and corrosion protecon 27

Lubricants 28

Venlaon 29

Informaon on mechanical installaon 32

Important notes 32

Transport 32

Installaon 32

Informaon on electrical installaon 33

Important notes 33

Preparaon 33

Contents

Technical data 34

Notes regarding the given data 34

Standards and operang condions 35

Conformies and approvals 35

Protecon of persons and device protecon 35

EMC data 35

Environmental condions 35

Data overview 36

Gearboxes with adapter 40

Radial forces and axial forces 44

Selecon tables 47

Motor – inverter assignment 66

Dimensions 67

Basic dimensions 67

Addional lengths 75

Weights 76

Basic weights 76

Addional weights 76

Product extensions 77

Motor connecon 77

Connecon opons 77

Assignment of the terminal boxes 78

Assignment of the connectors HAN 82

Connecon via terminal box 84

Connecon via HAN connector 86

Brakes 87

Spring-applied applicaon brake 88

Feedback 95

Incremental encoder 95

Blower 96

Standard version 96

Temperature monitoring 97

PTC thermistor 97

Product codes 98

Motor data 100

Rated data 100

Rated data 50 Hz 100

Rated data 60 Hz 102

Rated data 87 Hz 104

Ecodesign regulaon 106

Environmental notes and recycling 108

Appendix 109

Good to know 109

Approvals and direcves 109

Operang modes of the motor 110

Enclosures 111

Contents

About this document

Document descripon

This document addresses to all persons who want to carry out any conguraons with the

products described.

The data and informaon compiled in this document serve to support you in the dimensioning

and selecon processes and in carrying out the electrical and mechanical installaon. You will

receive informaon regarding product extensions and accessories.

•The document includes safety instrucons which must be observed.

•All persons working on and with the drives must have the documentaon at hand during

work and observe the informaon and notes relevant for it.

•The documentaon must always be complete and in a perfectly readable state.

NOTICE

Please observe the notes in the following chapters!

▶Safety instrucons ^ 14

▶Informaon on mechanical installaon ^ 32

▶Informaon on electrical installaon ^ 33

Further documents

Informaon and tools with regard to the Lenze products can be found on the

Internet:

www.Lenze.com à Downloads

About this document

Document descripon

Notaons and convenons

Convenons are used in this document to disnguish between dierent types of informaon.

Numeric notaon

Decimal separator Point Generally shown as a decimal point.

Example: 1 234.56

Warnings

UL Warnings UL Are used in English and French.

UR warnings UR

Text

Engineering Tools " " Soware

Example: "Engineer", "EASY Starter"

Icons

Page reference ¶Reference to another page with addional informaon.

Example: ¶ 16 = see page 16

Documentaon reference ,Reference to other documentaon with addional informaon.

Example: , EDKxxx = see documentaon EDKxxx

Layout of the safety instrucons

DANGER!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result

in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result

in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to

medium injury.

NOTICE

Indicates a material hazard. Failure to comply with this instrucon may result in material

damage.

About this document

Notaons and convenons

Product informaon

Product descripon

When used in combinaon with three-phase AC motors, our helical gearboxes form a

compact, powerful drive unit. Numerous opons at the input and output end provide for the

drive to be exactly adapted to your applicaon.

The robust helical gearboxes are characterized by high permissible radial forces, closely

stepped raos and a low backlash. They are available in a 2- and 3-stage design with an output

torque of up to 14,000 Nm and a rao of up to i = 370.

Versions

•Fine-scaling of size/torque provides for an opmum machine adaptaon

•Market standard sha dimensions and standardized anges for easy machine integraon

•High eciency

Three-phase AC motors for mains and inverter operaon

In a power range from 1.5 to 55 kW, Lenze oers inverter-compable three-phase AC motors

in accordance with the Ecodesign Direcve for more extensive tasks.

These motors have eciency class IE3 and can be used for the versions required for open-loop

or closed-loop inverter operaon.

Customer benet

•Eciency class IE3 for the greatest economic benet

•Space-saving thanks to compact direct aachment to Lenze gearboxes

•Can be used universally for a wide range of machine tasks due to the market-oriented

modular system

•Convenonal connectors ensure quick connecon, also during servicing

Gearbox g500-H8000 with three-phase AC motor m550-P180/M4

Product informaon

Product descripon

Flexible in motor mounng

For motor mounng, Lenze oers a scalable modular system of gearboxes with adapters.

Power is transmied between the motor and gearbox via a exible jaw coupling or a plug-in

hollow sha. The sha holders are available for motor shas with or without featherkey,

depending on the design.

Customer benet

•Can be used universally for a wide range of machine tasks due to the market-oriented

modular system

•Simple plug-in motor mounng

•Mounng motors according to IEC 72/DIN 42948

•Mounng motors according to NEMA C/TC

•Mounng servo motors with square ange according to IEC 72/DIN 42948

•Torsional vibraon damping power transmission of the coupling

•Motor sha connecon, low backlash or backlash-free, depending on version

More informaon can be found under:

4Data overview ^ 36

4Gearboxes with adapter ^ 40

g500-H helical gearbox with adapter for IEC standard motors

Idencaon of the products

Gearbox product name

Gearbox type Product range Version Rated torque Nm Gearbox

Helical gearbox g500 - H

5000 g500-H5000

8000 g500-H8000

14000 g500-H14000

Three-phase AC motor product name

Example m540 - P 90 supply L 4

Meaning Variant Product name

Product family m550

Eciency class IE3 P

Size 90

100

112

132

160

180

200

225

250

Motor length Medium M

Long L

Number of pole pairs 4-pole 4

Product informaon

Idencaon of the products

Features

The following gure provides an overview of the elements and connecons on the product.

Their posion, size and appearance may vary.

Oil drain plug

(depending on the

mounting position)

Temperature monitoring

Feedback

Cooling

Brake

Output shaft

Output flange

Housing type

Ventilation

(depending on the mounting position)

Oil filler plug

(depending on the mounting position)

Motor connection

Oil control plug

(depending on the

mounting position)

Product informaon

Features

The modular system

Values printed in bold are standard designs. Values that are not printed in bold

are potenal extensions, some of them including a surcharge.

Geared motors 5000 Nm to 14000 Nm

Gearbox g500-H5000 g500-H8000 g500-H14000

Min. motor assignment m540-P90 m540-P100 m540-P112

Max. motor assignment m540-P250 m540-P250 m540-P250

Technical data

Max. output torque Nm 5000 8000 14000

Min. drive power at 50 Hz kW 1.5 2.2 4.0

Max. drive power at 50 Hz kW 55 55 55

Mounng posion

Standard M1, M2, M3, M4, M5, M6 (ABCDEF)

Combined -

Color Primed

Painted in RAL colors

Surface and corrosion protecon OKS-S

Dierent types of OKS

Output sha

Solid sha with featherkey mm 70 x 140 90 x 170 110 x 210

Solid sha without keyway mm - - -

Sha material Steel

Output sha bearing Standard

Gearbox design With foot (VBR)

With centering (VCR) -

With output ange (VCK)

Output ange mm 350/450 450/550 450/550

Venlaon Vent valve

Oil compensaon reservoir

Cooling Integral fan

Blowers

Product extensions

Connecon method Y/Δ

Connecon type Terminal box

HAN connector

Spring-applied brake Without

Applicaon brake

Feedback Without

Incremental encoder

Temperature monitoring PTC thermistor

Product informaon

The modular system

This manual suits for next models

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