Lenze IE3 g500-B Technical manual

Geared motors

IE3 g500-B / m540-P bevel geared motor

Project planning EN

Contents

About this document 5

Document descripon 5

Further documents 5

Notaons and convenons 6

Product informaon 7

Product descripon 7

Idencaon of the products 9

Features 9

The modular system 10

Designs 11

Mounng posions 15

Informaon on project planning 19

Safety instrucons 19

Basic safety instrucons 20

Applicaon as directed 21

Foreseeable misuse 21

Residual hazards 22

General informaon 24

Drive dimensioning 27

Final conguraon 32

Surface and corrosion protecon 32

Lubricants 33

Venlaon 34

Informaon on mechanical installaon 37

Important notes 37

Transport 37

Installaon 37

Informaon on electrical installaon 38

Important notes 38

Preparaon 38

Contents

Technical data 39

Notes regarding the given data 39

Standards and operang condions 40

Conformies and approvals 40

Protecon of persons and device protecon 40

EMC data 40

Environmental condions 40

Data overview 41

Gearboxes with adapter 45

Radial forces and axial forces 49

Selecon tables 51

Motor – inverter assignment 67

Dimensions 68

Basic dimensions 68

Addional lengths 78

Weights 79

Basic weights 79

Addional weights 79

Product extensions 80

Torque plates 80

Sha covers 81

Motor connecon 83

Connecon opons 83

Assignment of the terminal boxes 84

Assignment of the connectors HAN 88

Connecon via terminal box 90

Connecon via HAN connector 92

Brakes 93

Spring-applied applicaon brake 94

Feedback 101

Incremental encoder 101

Blower 102

Standard version 102

Temperature monitoring 103

PTC thermistor 103

Product codes 104

Motor data 106

Rated data 106

Rated data 50 Hz 106

Rated data 60 Hz 108

Rated data 87 Hz 110

Ecodesign regulaon 112

Environmental notes and recycling 114

Appendix 115

Good to know 115

Approvals and direcves 115

Operang modes of the motor 116

Enclosures 117

Contents

About this document

Document descripon

This document addresses to all persons who want to carry out any conguraons with the

products described.

The data and informaon compiled in this document serve to support you in the dimensioning

and selecon processes and in carrying out the electrical and mechanical installaon. You will

receive informaon regarding product extensions and accessories.

•The document includes safety instrucons which must be observed.

•All persons working on and with the drives must have the documentaon at hand during

work and observe the informaon and notes relevant for it.

•The documentaon must always be complete and in a perfectly readable state.

NOTICE

Please observe the notes in the following chapters!

▶Safety instrucons ^ 19

▶Informaon on mechanical installaon ^ 37

▶Informaon on electrical installaon ^ 38

Further documents

Informaon and tools with regard to the Lenze products can be found on the

Internet:

www.Lenze.com à Downloads

About this document

Document descripon

Notaons and convenons

Convenons are used in this document to disnguish between dierent types of informaon.

Numeric notaon

Decimal separator Point Generally shown as a decimal point.

Example: 1 234.56

Warnings

UL Warnings UL Are used in English and French.

UR warnings UR

Text

Engineering Tools " " Soware

Example: "Engineer", "EASY Starter"

Icons

Page reference ¶Reference to another page with addional informaon.

Example: ¶ 16 = see page 16

Documentaon reference ,Reference to other documentaon with addional informaon.

Example: , EDKxxx = see documentaon EDKxxx

Layout of the safety instrucons

DANGER!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result

in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result

in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to

medium injury.

NOTICE

Indicates a material hazard. Failure to comply with this instrucon may result in material

damage.

About this document

Notaons and convenons

Product informaon

Product descripon

When used in combinaon with three-phase AC motors, our bevel gearboxes form a compact,

powerful drive unit. Numerous opons at the input and output end provide for the drive to be

exactly adapted to your applicaon.

The ecient bevel gearboxes are characterized by high permissible radial forces, closely

stepped raos and a low backlash. They are available in a 3-stage design with a torque of up

to 20,000 Nm and a rao of up to i= 240.

Versions

•High-ecient right-angle gearbox in a compact design for space-saving installaon

•Market standard sha dimensions and standardized anges for easy machine integraon

•Low backlash and high torsional rigidity during posioning provide for exact results

Three-phase AC motors for mains and inverter operaon

In a power range from 1.5 to 55 kW, Lenze oers inverter-compable three-phase AC motors

in accordance with the Ecodesign Direcve for more extensive tasks.

These motors have eciency class IE3 and can be used for the versions required for open-loop

or closed-loop inverter operaon.

Customer benet

•Eciency class IE3 for the greatest economic benet

•Space-saving thanks to compact direct aachment to Lenze gearboxes

•Can be used universally for a wide range of machine tasks due to the market-oriented

modular system

•Convenonal connectors ensure quick connecon, also during servicing

Gearbox g500-B8000 with motor m540-P180/M4

Product informaon

Product descripon

Flexible in motor mounng

For motor mounng, Lenze oers a scalable modular system of gearboxes with adapters.

Power is transmied between the motor and gearbox via a exible jaw coupling or a plug-in

hollow sha. The sha holders are available for motor shas with or without featherkey,

depending on the design.

Customer benet

•Can be used universally for a wide range of machine tasks due to the market-oriented

modular system

•Simple plug-in motor mounng

•Mounng motors according to IEC 72/DIN 42948

•Mounng motors according to NEMA C/TC

•Mounng servo motors with square ange according to IEC 72/DIN 42948

•Torsional vibraon damping power transmission of the coupling

•Motor sha connecon, low backlash or backlash-free, depending on version

More informaon can be found under:

4Data overview ^ 41

4Gearboxes with adapter ^ 45

g500-B bevel gearbox with adapter for IEC standard motors

Product informaon

Product descripon

Idencaon of the products

Gearbox product name

Gearbox type Product range Type Rated torque Nm Product

Bevel gearbox g500 - B

8000 g500-B8000

13000 g500-B13000

20000 g500-B20000

Three-phase AC motor product name

Example m540 - P 90 supply L 4

Meaning Variant Product name

Product family m550

Eciency class IE3 P

Size 90

100

112

132

160

180

200

225

250

Motor length Medium M

Long L

Number of pole pairs 4-pole 4

Features

The following gure provides an overview of the elements and connecons on the product.

Their posion, size and appearance may vary.

Oil drain plug

(depending on the

mounting position)

Temperature monitoring

Feedback

Cooling

Brake

Output shaft

Output flange

Housing type

Oil control plug

(depending on the

mounting position)

Ventilation

(depending on the mounting position)

Oil filler plug

(depending on the mounting position)

Torque plate mounting

Motor connection

Product informaon

Idencaon of the products

The modular system

Values printed in bold are standard designs. Values that are not printed in bold

are potenal extensions, some of them including a surcharge.

Geared motors 8000 Nm to 20000 Nm

Gearbox g500-B8000 g500-B13000 g500-B20000

Min. motor assignment m540-P90 m540-P100 m540-P112

Max. motor assignment m540-P250 m540-P250 m540-P250

Technical data

Max. output torque Nm 8000 13000 20000

Min. drive power at 50 Hz kW 1.5 2.2 4.0

Max. drive power at 50 Hz kW 55 55 55

Mounng posion

Standard M1, M2, M3, M4, M5, M6 (ABCDEF)

Combined -

Color Primed

Painted in RAL colors

Surface and corrosion protecon OKS-S

Dierent types of OKS

Output sha

Solid sha with featherkey (V) mm 90 x 170 110 x 210 120 x 210

Hollow sha with keyway (H) mm 90 100 120

Hollow sha with shrink disc (S) mm 95 105 125

Sha material Steel

Output sha bearing Standard

Gearbox version With foot (HBR)/(VBR/SBR)

Without centring (HDR)

With centring (HCR/VCR/SCR) With foot and centering(HAR)/(VAR/SAR)

With output ange (HCK/VCK/

SCK)

With foot and output ange (HAK/VAK/SAK)

Output ange mm 450 550 660

Venlaon Vent valve

Oil compensaon reservoir

Cooling Integral fan

Blowers

Product extensions

Torque plate On the housing foot

Sha cover Hollow sha cover, hoseproof

Shrink disc cover

Connecon method Y/Δ

Connecon type Terminal box

HAN connector

Spring-applied brake Without

Applicaon brake

Feedback Without

Incremental encoder

Temperature monitoring PTC thermistor

Product informaon

The modular system

This manual suits for next models

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