Lenze I510 Series User manual

Inverter

Inverter i510 Cabinet 0.25 ... 22 kW

Conguraon | Commissioning | Service | EN

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

This page intenonally le blank!

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

Contents

1 General informaon 8

1.1 Read rst, then start 8

2 Safety instrucons 9

2.1 Basic safety measures 9

3Mounng 10

3.1 Mechanical installaon 10

4 Commissioning 13

4.1 Before inial switch-on 13

4.2 Operator-process interfaces 14

4.3 Establishing the connecon between the inverter and »EASY Starter« 15

4.4 Parameter seng 16

4.4.1 General notes on parameters 17

4.4.2 Basic inverter sengs 18

4.4.3 Basic motor sengs 20

4.4.4 Funcon assignment of the inputs and outputs 21

4.5 Keypad parameter list 24

5Diagnoscs and fault eliminaon 42

5.1 LED status displays 42

5.2 Keypad fault display43

5.3 Diagnoscs 44

5.3.1 Logbook 45

5.3.2 Error history buer 46

5.3.3 Inverter diagnoscs 48

5.3.4 Network diagnoscs 53

5.3.4.1 CANopen diagnoscs 54

5.3.4.2 Modbus diagnoscs 57

5.3.5 Diagnoscs of the inputs and outputs 57

5.3.5.1 Digital inputs and outputs 57

5.3.5.2 Analog inputs and outputs 58

5.3.6 Process controller status 60

5.3.7 Device idencaon 60

5.3.8 Device overload monitoring (i*t) 61

5.3.9 Heatsink Temperature Monitoring 62

5.3.10 Diagnoscs mer 62

5.4 Short overview of all error codes 63

6 Basic seng 66

6.1 Mains voltage 67

6.2 Control source selecon 69

6.3 Selecon of setpoint source 70

6.3.1 Keypad setpoint default seng 71

6.4 Starng/stopping performance 72

6.4.1 Starng performance 72

6.4.2 Stopping performance 72

6.5 Frequency limits and ramp mes 73

6.6 Quick stop 74

6.7 S-shaped ramps 75

6.8 Opcal device idencaon 76

Contents

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

7 Motor control 77

7.1 Motor data 78

7.2 Motor control selecon 81

7.2.1 V/f characterisc control 81

7.2.1.1 Linear V/f characterisc 82

7.2.1.2 Square-law V/f characterisc 82

7.2.2 Sensorless vector control (SLVC) 82

7.3 Opmisaon of motor control 84

7.3.1 Voltage boost84

7.3.2 Skip frequencies 84

7.3.3 Opmising the stalling behaviour 86

7.3.4 Slip compensaon 87

7.3.5 Oscillaon damping 88

7.4 Opmisaon of the control loops 89

7.4.1 Speed controller 89

7.4.2 Imax controller 89

7.4.3 Current controller 89

7.5 Motor rotang direcon 90

7.6 Switching frequency changeover 91

7.7 Motor protecon 92

7.7.1 Motor overload monitoring (i²*t) 92

7.7.2 Current limits 93

7.7.3 Ulmate motor current 94

7.7.4 Motor phase failure detecon 94

7.7.5 Motor speed monitoring 95

Contents

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

8Conguring the network 96

8.1 General network sengs 97

8.2 Predened process data words 104

8.2.1 Device prole CiA402 105

8.2.2 AC Drive Prole 106

8.2.3 Lenze LECOM prole 107

8.2.4 Further process data 108

8.3 Acyclic data exchange 111

8.4 CANopen 112

8.4.1 CANopen introducon 112

8.4.2 CANopen node address 112

8.4.3 CANopen baud rate 113

8.4.4 CANopen inialisaon 113

8.4.5 CANopen diagnoscs 114

8.4.6 CANopen emergency telegram 115

8.4.7 CANopen heartbeat protocol 115

8.4.8 CANopen process data objects 117

8.4.9 CANopen data mapping 120

8.4.10 CANopen service data objects 122

8.4.11 CANopen error responses 124

8.4.12 CANopen diagnosc counter 125

8.4.13 CANopen LED status displays 126

8.4.14 Reseng the CANopen interface 126

8.5 Modbus 127

8.5.1 Modbus introducon 127

8.5.2 Modbus node address 127

8.5.3 Modbus baud rate 128

8.5.4 Modbus data format128

8.5.5 Modbus me-out monitoring 128

8.5.6 Modbus diagnoscs 128

8.5.7 Modbus funcon codes 131

8.5.8 Modbus data mapping 132

8.5.9 Modbus LED status displays 136

8.5.10 Reset Modbus interface 136

8.5.11 Modbus response me 136

8.5.12 Short setup of Modbus 137

9Conguring the process controller 138

9.1 Basic process controller sengs 139

9.2 Process controller - idle state and rinse funcon 142

9.2.1 Process controller idle state 142

9.2.2 Process controller rinse funcon 143

Contents

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

10 Addional funcons 144

10.1 Device Commands 145

10.1.1 Restoring the Lenze sengs 145

10.1.2 Saving/loading the parameter sengs 146

10.1.3 Device commands for parameter change-over 148

10.1.4 Inialising the network interface 149

10.1.5 Updang the memory module data format 149

10.1.6 Delete logbook 150

10.2 Keypad 151

10.2.1 Keypad language Selecon 151

10.2.2 Keypad setpoint increment 151

10.2.3 Keypad scaling of speed display151

10.2.4 Keypad status display 152

10.3 DC braking 153

10.4 Brake energy management 155

10.4.1 Stopping the deceleraon ramp funcon generator 156

10.4.2 Inverter motor brake 157

10.5 Load loss detecon 158

10.6 Access protecon 159

10.6.1 Write access protecon 160

10.7 Favorites 162

10.7.1 Accessing the "Favorites" with the keypad 162

10.7.2 Favorites parameter list (default seng) 162

10.7.3 Conguring the "Favorites" 163

10.8 Parameter change-over 167

10.9 Device prole CiA402 177

10.10 Holding brake control 180

10.11 Flying restart funcon 182

10.12 Fault conguraon 183

10.13 Parameter for engineering tools 184

Contents

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

11 Flexible I/O conguraon 186

11.1 Control source change-over 187

11.2 Controller enable, starng & stopping, reversal 188

11.3 Setpoint change-over 193

11.3.1 Priority of the setpoint sources 193

11.3.2 Analog input setpoint source 193

11.3.3 Keypad setpoint source 194

11.3.4 Network setpoint source 194

11.3.5 Setpoint source of preset setpoints 195

11.3.6 Motor potenometer setpoint source 198

11.4 Reset error 201

11.5 Acvang DC braking manually 202

11.6 Releasing holding brake manually 203

11.7 Acvang ramp 2 manually 204

11.8 Triggering a user-dened fault 205

11.9 Funcons for parameter change-over 206

11.10 Process controller funcon selecon 207

11.11 Frequency threshold for "Frequency threshold exceeded" trigger 209

11.12 Conguraon of digital inputs 210

11.13 Conguraon of analog inputs 211

11.13.1 Analog input 1 211

11.13.2 Analog input 2 213

11.14 Conguraon of digital outputs 215

11.14.1 Relay 215

11.14.2 Digital output 1 218

11.14.3 NETWordOUT1 status word 218

11.15 Conguraon of analog outputs 221

11.15.1 Analog output 1 221

12 Technical data223

12.1 Standards and operang condions 223

12.2 Rated data225

12.2.1 Connecon to the 230 V system 225

12.2.2 Connecon to the 400 V system 225

13 Appendix 226

13.1 Changing the parameter sengs using the keypad 226

13.2 Parameter aribute list 229

Contents

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

1 General informaon

1.1 Read rst, then start

WARNING!

Read this documentaon thoroughly before carrying out the installaon and commissioning.

▶Please observe the safety instrucons!

Information and tools with regard to the Lenze products can be found on the

Internet.

General informaon

Read rst, then start

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

2 Safety instrucons

2.1 Basic safety measures

Please observe the specic notes in the other chapters!

Notes used:

DANGER!

This note refers to an imminent danger which, if not avoided, may result in death or serious

injury.

WARNING!

This note refers to a danger which, if not avoided, may result in death or serious injury.

CAUTION!

This note refers to a danger which, if not avoided, may result in minor or moderate injury.

NOTICE!

This note refers to a danger which, if not avoided, may result in damage to property.

Safety instrucons

Basic safety measures

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

3Mounng

3.1 Mechanical installaon

Dimensions I51AE 0.25 kW ... 0.37 kW

All dimensions in mm

Mounng

Mechanical installaon

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.actechdrives.com - Email: [email protected]

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