Lenze I510 Series Guide

Inverter

i510 frequency inverter

0.25 kW ... 15 kW

0.33 hp ... 20 hp

Single-phase mains connecon 230/240 V

Three-phase mains connecon 230/240 V

Three-phase mains connecon 400 V

Three-phase mains connecon 480 V

Mounng and switch-on instrucons EN

Contents

About this document 6

Further documents 6

Notaons and convenons 7

Safety instrucons 8

Basic safety instrucons 8

Applicaon as directed 9

Foreseeable misuse 9

Residual hazards 10

Product informaon 12

Features 12

Idencaon of the products 15

Mechanical installaon 16

Important notes 16

Preparaon 17

Dimensions 18

Contents

Electrical installaon 29

Important notes 29

EMC-compliant installaon 30

Connecon according to UL 31

Important notes 31

Fusing data 32

Branch Circuit Protecon (BCP) 32

Mains connecon 34

1-phase mains connecon 230/240 V 34

Connecon diagrams 34

Terminal data 36

Fusing data 37

3-phase mains connecon 230/240 V 38

Connecon diagrams 38

Terminal data 40

Fusing data 41

3-phase mains connecon 230/240 V "Light Duty" 41

Connecon diagrams 41

Terminal data 41

Fusing data 41

3-phase mains connecon 400 V 42

Connecon diagrams 42

Terminal data 43

Fusing data 44

3-phase mains connecon 400 V "Light Duty" 44

Connecon diagrams 44

Terminal data 44

Fusing data 44

3-phase mains connecon 480 V 45

Connecon diagrams 45

Terminal data 46

Fusing data 47

3-phase mains connecon 480 V "Light Duty" 47

Connecon diagrams 47

Terminal data 47

Fusing data 47

Connecon to the IT system 48

Control connecons 49

Networks 50

CANopen/Modbus 50

BACnet 51

Commissioning 52

Important notes 52

Inial switch-on and funconal test 53

Contents

Technical data 54

Standards and operang condions 54

Conformies and approvals 54

Protecon of persons and device protecon 54

EMC data 54

Motor connecon 55

Environmental condions 55

Electrical supply condions 55

1-phase mains connecon 230/240 V 56

Rated data 56

3-phase mains connecon 230/240 V 58

Rated data 58

3-phase mains connecon 230/240 V "Light Duty" 59

Rated data 59

3-phase mains connecon 400 V 60

Rated data 60

3-phase mains connecon 400 V "Light Duty" 62

Rated data 62

3-phase mains connecon 480 V 63

Rated data 63

3-phase mains connecon 480 V "Light Duty" 65

Rated data 65

Environmental notes and recycling 66

Contents

About this document

WARNING!

Read this documentaon carefully before starng any work.

▶Please observe the safety instrucons!

Further documents

For certain tasks, informaon is available in further documents.

Document Contents/topics

Conguraon document Basic informaon on conguring and ordering the product

Commissioning document Seng and parameterizing the inverters

Quick Reference Card Brief informaon on the operaon and device properes of the product

More informaon

For certain tasks, informaon is available in other media.

Medium Contents/topics

Engineering Tools For commissioning

AKB arcles Addional technical informaon for users in the Applicaon Knowledge Base

CAD data Download in dierent formats from the EASY Product Finder

EPLAN macros Project planning, documentaon and management of projects for EPLAN P8.

Device descripons Standardized les for network conguraon

Informaon and tools with regard to the Lenze products can be found on the Internet:

www.Lenze.com à Downloads

About this document

Further documents

Notaons and convenons

Convenons are used in this document to disnguish between dierent types of informaon.

Numeric notaon

Decimal separator Point Generally shown as a decimal point.

Example: 1 234.56

Warnings

UL Warnings UL Are used in English and French.

UR warnings UR

Text

Engineering Tools " " Soware

Example: "Engineer", "EASY Starter"

Icons

Page reference ¶Reference to another page with addional informaon.

Example: ¶ 16 = see page 16

Documentaon reference ,Reference to other documentaon with addional informaon.

Example: , EDKxxx = see documentaon EDKxxx

Layout of the safety instrucons

DANGER!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result in severe

irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result in severe

irreparable injury and even death.

CAUTION!

Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to medium injury.

NOTICE

Indicates a material hazard. Failure to comply with this instrucon may result in material damage.

About this document

Notaons and convenons

Safety instrucons

Disregarding the following basic safety measures and safety informaon may lead to severe personal injury

and damage to property!

Observe all specicaons of the corresponding documentaon supplied. This is the precondion for safe

and trouble-free operaon and for obtaining the product features specied.

Please observe the specic safety informaon in the other secons!

Basic safety instrucons

DANGER!

Dangerous electrical voltage

Possible consequences: Death or severe injuries from electric shock

▶Any work on the device must only be carried out in a deenergized state.

▶Aer switching o the mains voltage, observe the signs on the product.

Product

•The product must only be used as directed.

•Never commission the product in the event of visible damage.

•The product must never be technically modied.

•Never commission the product before assembly has been completed.

•The product must never be operated without required covers.

•Connect/disconnect all pluggable terminals only in de-energized condion.

•Only remove the product from the installaon in the de-energized state.

Personnel

Only qualied and skilled personnel are allowed to work with the product. IEC 60364 and/or

CENELEC HD 384 dene the qualicaons of these persons as follows:

•They are familiar with the installaon, mounng, commissioning, and operaon of the product.

•They possess the appropriate qualicaons for their tasks.

•They are familiar with all regulaons for the prevenon of accidents, direcves, and laws applicable at the

locaon and are able to apply them.

Process engineering

The procedural notes and circuit details described are only proposals. It is up to the user to check whether

they can be adapted to the parcular applicaons. Lenze does not take any responsibility for the suitability

of the procedures and circuit proposals described.

Device protecon

•The maximum test voltage for insulaon tests between a control potenal of 24 V and PE must not

exceed 110 V DC (EN 61800−5−1).

Safety instrucons

Basic safety instrucons

Applicaon as directed

•The product serves as a component for the control of three-phase AC motors and servo motors.

•The product must only be actuated with motors that are suitable for the operaon with inverters.

•The product is not a household appliance, but is only designed as electrical equipment for commercial or

professional use in terms of EN 61000−3−2.

•The product is exclusively suitable for installaon in control cabinets or similarly closed operang areas.

•The product must only be operated under the operang condions prescribed in this documentaon.

•The product meets the protecon requirements of 2014/35/EU: Low-Voltage Direcve.

•The product is not a machine in terms of 2006/42/EC: Machinery Direcve. With the excepon of all

funconal safety funcons.

•Commissioning or starng the operaon as directed of a machine with the product is not permied unl

it has been ensured that the machine meets the regulaons of the EC Direcve 2006/42/EC: Machinery

Direcve; observe EN 60204−1.

•Commissioning or starng operaon as directed is only permissible if the EMC Direcve 2014/30/EU is

complied with.

•As the product may cause EMC interferences in residenal areas, the operator is responsible for taking

interference suppression measures.

Foreseeable misuse

Inverters are not to be operated with DC motors.

Safety instrucons

Foreseeable misuse

Residual hazards

Even if notes given are taken into consideraon and protecve measures are implemented, the occurrence

of residual risks cannot be fully prevented.

The user must take the residual hazards menoned into consideraon in the risk assessment for his/her

machine/system.

If the above is disregarded, this can lead to severe injuries to persons and damage to property!

DANGER!

Danger to life due to electrical voltage!

The product's power connecons can sll be carrying voltage when the mains supply has been switched o.

Possible consequences: Death, severe injury, or burns

▶Do not touch the power connecons immediately.

▶Take note of the corresponding warning plates on the product.

▶Check power terminals for isolaon from supply.

Product

Observe the warning labels on the product!

Dangerous electrical voltage:

Before working on the product, make sure there is no voltage applied to the power terminals!

Aer mains disconnecon, the power terminals will sll carry the hazardous electrical voltage for the me

given next to the symbol!

Electrostac sensive devices:

Before working on the product, the sta must ensure to be free of electrostac charge!

High leakage current:

Carry out xed installaon and PE connecon in compliance with:

EN 61800−5−1 / EN 60204−1

Hot surface:

Use personal protecve equipment or wait unl the device has cooled down!

Degree of protecon - protecon of persons and device protecon

•Informaon applies to the mounted and ready-for-use state.

•Informaon does not apply to the wire range of the terminals.

-Terminals that are not wired have low protecon against physical contact.

-Terminals for large cable cross-secons have lower classes of protecon, e. g. from 15 kW IP10 only.

Motor protecon

With some sengs of the inverter, the connected motor can be overheated.

•E. g. by longer operaon of self-venlated motors at low speed.

•E. g. by longer operaon of DC-injecon braking.

Safety instrucons

Residual hazards

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