Lenze 2112 User manual

Operating Instructions

EDB2112UB

00414276

Fieldbus module type 2112

INTERBUS-LOOP



INTERBUS-Loop

2112

IN OUT

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These Operating Instructions are valid for fieldbus modules with the following nameplates:

2112 IB. VA. 0.1 (INTERBUS-Loop)

In connection with the unit series as from the nameplate data:

820X E. 2x. 1x. (8201 - 8204)

820X E./C. 2x. 1x. Vxxx (8201 - 8204)

821X E. 2x. 2x. (8211 - 8218)

821X E./C. 2x. 2x. Vxxx (8211 - 8218)

822X E. 1x. 1x. (8221 - 8225)

822X E. 1x. 1x. Vxxx (8221 - 8227)

82EV VA 0x 8200 vector

82EV 1x 0x 8200 vector

93XX E. 2x. 1x. (9321 - 9333)

93XX E./C. 2x. 1x. Vxxx (9321 - 9333)

Type

Design:

E = Built-in unit IP20

IB = Module

Hardware version and index

Software version and index

Variant

Explanation

Important:

These Operating Instructions are only valid together with the corresponding Instructions for

82XX, 8200 vector or 93XXcontrollers.

1998 Lenze GmbH & Co KG

Without written approval of Lenze Lenze GmbH & Co KG no part of these Instructions must be copied or given to third parties.

All information given in this documentation have been checked for compliance with the hardware and software described. Nevertheless, deviations and

mistakescannot be ruled out. We donot take any responsibility or liability for damages which might possibly occur. Necessary corrections will be included

in the next edition.

Version 1.0 03/00

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Contents

BA2112EN

1 Preface and general information 1-1...........................................

1.1 About these Operating Instructions 1-1....................................................

1.1.1 Terminology used 1-1.........................................................

1.2 Items supplied 1-1...................................................................

1.2.1 Legal regulations 1-2..........................................................

2 Safety information 2-1......................................................

2.1 Persons responsible for safety 2-1.......................................................

2.2 General safety information 2-1..........................................................

2.3 Layout of the safety information 2-2......................................................

3 Technical data 3-1.........................................................

3.1 Features 3-1.......................................................................

3.2 General data and application conditions 3-1................................................

3.3 Rated data 3-2......................................................................

3.4 Dimensions 3-2.....................................................................

3.5 Protocol data 3-2....................................................................

3.6 Communication data 3-3..............................................................

3.6.1 Processing time of the controller 3-3..............................................

3.6.2 Number of participants 3-3.....................................................

4 Installation 4-1............................................................

4.1 Connections of the fieldbus module 2112 4-1...............................................

4.2 Mechanical installation 4-2.............................................................

4.3 Electrical installation 4-2..............................................................

4.3.1 Voltage supply 4-2............................................................

4.3.2 Features: 4-2................................................................

5 Commissioning 5-1........................................................

5.1 Configuration of the host for communication with the 2112 fieldbus module 5-1......................

5.2 Commissioning of 2112 fieldbus modules 5-1...............................................

5.3 Drive control via INTERBUS-Loop 5-2.....................................................

5.4 Enable controller via INTERBUS-Loop 5-3..................................................

5.4.1 Standard unit control 5-3.......................................................

5.4.2 DRIVECOM control 5-4.........................................................

5.4.2.1 Create DRIVECOM compatibility (C0009 ` 11, 12) 5-4.......................

5.4.3 User defined control profile 5-5..................................................

5.5 Special features with 82XX, 8200 vector und 93XX 5-5........................................

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Contents

ii 

BA2112EN

6 Parameter setting 6-1......................................................

6.1 Process data 6-1....................................................................

6.1.1 Process data assignment 6-1....................................................

6.1.1.1 General information 6-1..............................................

6.1.1.2 Process-data assignments for 82XX 6-2..................................

6.1.1.3 Process-data assignment for 8200 vector 6-3..............................

6.1.1.4 Process-data assignment for 93XX 6-4...................................

6.1.2 Unit control (C0009 = 11) 6-8...................................................

6.1.2.1 Control word 6-8...................................................

6.1.2.2 Status word 6-10....................................................

6.1.3 DRIVECOM control (C0009 ` 11, 12) 6-12...........................................

6.1.3.1 DRIVECOM status machine 6-12.........................................

6.1.3.2 Control word 6-16...................................................

6.1.3.3 Status word 6-17....................................................

6.1.4 User defined control profile (C0009 = 12) 6-18.......................................

6.2 Process data monitoring 6-18............................................................

6.2.1 Process data monitoring time 6-18.................................................

6.2.2 Process data monitoring selection code 6-18.........................................

7 Troubleshooting and fault elimination 7-1.......................................

7.1 Controller is inhibited 7-2..............................................................

7.2 Check INTERBUS-Loop 7-4.............................................................

7.3 Activate fieldbus module 7-5...........................................................

7.4 Reset fault (TRIP) 7-6.................................................................

8 Appendix 8-1.............................................................

8.1 Accessories 8-1.....................................................................

8.2 List of abbreviations 8-2...............................................................

8.3 Glossary 8-3.......................................................................

8.4 Table of keywords 8-4................................................................

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Preface and general information

1-1

BA2112EN

1 Preface and general information

1.1 About these Operating Instructions

•These Operating Instructions are intended for safety-relevant working on and with the 2112

fieldbus module. They contain safety information which must be observed.

•All personnel working on and with the 2112 fieldbus module must have these Operating

Instructions available and observe the information and notes relevant for them.

•The Operating Instructions must always be complete and perfectly readable.

These Operating Instructions inform about the most important technical data and the installationof

the 2112 fieldbus module. They are only valid incombination with the Operating Instructions of the

corresponding controller.

1.1.1 Terminology used

Controller In the following, the term ”controller” is used for ”93XX servo inverters” or ”82XX frequency inverters”.

Drive system In the following the term ”drive system” is used for drive systems with fieldbus modules and other Lenze

drive components.

Fieldbus module In the following text, the term ”fieldbus module” is used for the fieldbus module type 2112 INTERBUS-Loop.

(



xx-yyy) Cross reference (chapter - page)

1.2 Items supplied

Items supplied Important

•1 2112 fieldbus module with housing (enclosure IP20)

•

After the delivered has been received, check immediately whether the

•

•2 2-pole connection plugs for INTERBUS-Loop connection

•

accept any liability for deficiencies claimed subsequently.

•

unt

nst

uct

•visible transport damage immediately to the forwarder

•

isible de

iciencies

inc

mpleteness immediatel

enze

representative.

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Preface and general information

1-2 

BA2112EN

1.2.1 Legal regulations

Labelling Nameplate CE mark Manufacturer

Lenze 2112 fieldbus modules are

unambiguously identified by their nameplates.

Conforms to the EC Low Voltage Directive Lenze GmbH & Co KG

Postfach 101352

D-31763 Hameln

Application as

directed

2112 fieldbus module

•Operate the fieldbus module only under the conditions prescribed in these Operating Instructions.

•The fieldbus module is an additional module and can be optionally attached to the Lenze controller series 82XX, 8200, and 93XX. The 2112

fieldbus module links Lenze controllers with the fast serial communication system INTERBUS.

•The fieldbus module must be attached and electrically connected so that it complies with its function and does not cause any hazards when

being attached and operated as instructed.

•Observe all notes given in chapter “Safety information“(



2-1) ).

•Please observe all information given in these Operating Instructions.This means:

–Read these Operating Instructions carefully before you start to work with the system.

–These Operating Instructions must always be available during operation of the fieldbus module.

Any other use shall be deemed inappropriate!

Liability •The information, data, and notes in these instructions met the state of the art at the time of printing. Claims referring to drive systems

which have already been supplied cannot be derived from the information, illustrations, and descriptions given in these Operating

Instructions.

•The specifications, processes, and circuitry described in these Operating Instructions are for guidance only and must be adapted to your

own specific application. Lenze does not take responsibility for the suitability of the process and circuit proposals.

•The indications given in these Operating Instructions describe the features of the product without warranting them.

•Lenze does not accept any liability for damage and operating interference caused by:

–disregarding these Instructions

–unauthorized modifications to the controller

–operating faults

–improper working on and with the controller

Warranty •Warranty conditions: see Sales and Delivery Conditions of Lenze GmbH & Co KG.

•Warranty claims must be made to Lenze immediately after detecting the deficiency or fault.

•The warranty is void in all cases where liability claims cannot be made.

Disposal Material recycle dispose

Metal

Plastic

Printed-board assemblies -

Short Instructions/Operating Instructions

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Safety information

2-1

BA2112EN

2 Safety information

2.1 Persons responsible for safety

Operator

•An operator is any natural or legal person who uses the drive system or on behalf of whom the drive system is used.

•The operator or his safety personnel is obliged

–to ensure the compliance with all relevant regulations, instructions and legislation.

–to ensure that only skilled personnel works on and with the2102IB fieldbus module.

–to ensure that the personnel has the Operating Instructions available for all corresponding work.

–to ensure that all unqualified personnel are prohibited from working on and with the drive system.

Qualified personnel

Qualified personnel are persons who - because of their education, experience, instructions, and knowledge about corresponding standards and regulations, rules for

the prevention of accidents, and operating conditions - are authorized by the person responsible for the safety of the plant to perform the required actions and who are

able to recognize potential hazards.

(Definition for qualified personnel to VDE 105 or IEC 364)

2.2 General safety information

•These safety notes do not claim to be complete. In case of questions and problems please contact your Lenze representative.

•At the time of delivery the fieldbus module meets the state of the art and ensures basically safe operation.

•The indications given in these Operating Instructions refer to the stated hardware and software versions of the fieldbus modules.

•The fieldbus module is hazardous if:

–unqualified personnel works on and with the fieldbus module.

–the fieldbus module is used inappropriately.

•The processing notes and circuit sections shown in these Operating Instructions are proposals which cannot be transferred to other applications without being

tested and checked.

•Ensure by appropriate measures that neither personal injury nor damage to property may occur in the event of failure of the fieldbus module.

•The drive system must only be operated when no faults occur.

•Retrofittings, modifications, or redesigns are basically prohibited.Lenze must be contacted in all cases.

•The fieldbus module is electrical equipment intended for use in industrial high-power plants. The fieldbus module must be tightly screwed to the corresponding

controller during operation. In addition, all measures described in the Operating Instructions of the controller used must be taken. Example: Fasten covers to ensure

protection against contact.

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Safety information

2-2 

BA2112EN

2.3 Layout of the safety information

•All safety information has a uniform layout:

– The icon characterizes the type of danger.

– The signal word characterizes the severity of danger.

– The note text describes the danger and gives information on how to prevent dangerous

situations.

Signal word

Note

Icons used Signal words

Wa rn in g o f

damage to

persons

Wa r ni n g o f

hazardous electrical

voltage

Danger! Wa rns of impending dange

Consequences if disregarded:

Death or severe injuries.

Warning of a general

danger

Warning! Wa rns of potential, very hazardous situations.

Possible consequences if disregarded:

Death or severe injuries.

Caution! Wa rns of potential, hazardous situations.

Possible consequences if disregarded:

Light or minor injuries.

Wa rn in g o f

damage to

material

Stop! Wa rns of potential damage to material.

Possible consequences if disregarded:

Damage of the controller/drive system or its environment.

Other notes Tip! This note designates general, useful notes.

If you observe it, handling of the controller/drive system is made

easier.

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Technical data

3-1

BA2112EN

3 Technical data

3.1 Features

•Attachable additional module for Lenze controller series 82XX, 8200 vector, and 93XX

•Bus connection via remote bus to RS485 standard

•Maximum distance between participants: 20 m

•Max. loop length: 200 m

•Variable process data configuration

3.2 General data and application conditions

Field Values

Order designation EMF2112IB

INTERBUS participant Slave

Drive profile DRIVECOM profile 20

Baud rate 500 kbit/s

Ambient temperature During operation: 0



Cto55



Transport: -25



Cto 70



Storage: -25



Cto 60



Permissible humidity Class 3K3 to EN 50178 (without condensation, average relative humidity 85%)

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Technical data

3-2 

BA2112EN

3.3 Rated data

Field Values

Communication medium ASIC LPCII

Supply voltage Voltage supply via INTERBUS-Loop.

Insulation voltage - bus systems:

•to PE 50 V AC

•to external supply (terminal 39/59) 0V (no electrical isolation)

•to power stage

–820X / 821X 270 V AC (single basic insulation)

–822X / 93XX / 8200 vector 270 V AC (double basic insulation)

•to the control terminals

–8200 vector 100 V AC (single basic insulation)

–820X 0V (no electrical isolation)

–821X 50 V AC (electrical isolation)

–822X / 93XX 270 V AC (single basic insulation)

•to external bus system 0V (no electrical isolation)

Degree of pollution VDE 0110 part 2 pollution degree 2

3.4 Dimensions

75.2

61.8



INTERBUS loop

2112

IN OUT

Fig. 3-1 Dimensions of the 2112 fieldbus module

3.5 Protocol data

Field Values

Maximum number of controllers with InterBus-Loop 2112 36

Process-data words (PCD): 2 words (32 bit)

INTERBUS-Loop identification 179 (decimal) or B3 (hex)

Baud rate 500 kbit/s

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